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IAC Assessment: SD0643
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IAC Assessment: SD0643
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center San Diego State University
Assessment Year 2024
Principal Product Insulated Copper and Specialty Wire
NAICS 331420 - Copper Rolling, Drawing, Extruding, and Alloying
SIC 3357 - Nonferrous Wiredrawing & Insulating
Sales $100,000,000-$500,000,000
# of Employees 76
Plant Area (Sq.Ft.) 60,733
Annual Production 500,000 Units
Production Hrs. Annual 4,667
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $70,634 425,003 kWh $0.17
Electricity Demand $43,888 2,789 kW-months/year $15.74
Electricity Fees $18,244 - $ -
Natural Gas $52,094 3,104 MMBtu $16.78
TOTAL ENERGY COSTS $184,860
RECOMMENDED SAVINGS* $85,100 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,673
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$338
Cost:
$424
$298 1,791 $40 3 - - $298
1,791
kWh
$40
3
kW-months/year
-
-
MMBtu
02: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$55,833
Cost:
$125,021
$44,500 267,750 $11,333 720 - - $44,500
267,750
kWh
$11,333
720
kW-months/year
-
-
MMBtu
03: 2.3141 USE BATTERY STORAGE FOR DEMAND CONTROL Savings:
$11,390
Cost:
-
$(-5,609) (-33,750) $16,999 1,080 - - $(-5,609)
(-33,750)
kWh
$16,999
1,080
kW-months/year
-
-
MMBtu
04: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$6,846
Cost:
-
- - - - $6,846 408 -
-
kWh
-
-
kW-months/year
$6,846
408
MMBtu
05: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$2,058
Cost:
$4,196
$1,554 9,346 $504 32 - - $1,554
9,346
kWh
$504
32
kW-months/year
-
-
MMBtu
06: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$6,190
Cost:
$4,926
$4,673 28,115 $1,517 96 - - $4,673
28,115
kWh
$1,517
96
kW-months/year
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$489
Cost:
$250
$489 2,944 - - - - $489
2,944
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$1,956
Cost:
$2,000
$1,956 11,772 - - - - $1,956
11,772
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$85,100
Cost:
$136,817
$47,861 287,968 $30,393 1,931 $6,846 408 $47,861
287,968
kWh
$30,393
1,931
kW-months/year
$6,846
408
MMBtu
TOTAL IMPLEMENTED Savings:
$7,673
Cost:
$674
$787 4,735 $40 3 $6,846 408 $787
4,735
kWh
$40
3
kW-months/year
$6,846
408
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas