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IAC Assessment: SF0390
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IAC Assessment: SF0390
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IAC Center San Francisco State University
Assessment Year 2010
Principal Product Rubber Roofing and Flooring
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 130,000
Annual Production 25,000,000 Pounds
Production Hrs. Annual 6,120
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $547,823 5,680,000 kWh $0.10
Electricity Demand $313,818 19,032 kW-months/year $16.49
Natural Gas $300,618 37,486 MMBtu $8.02
TOTAL ENERGY COSTS $1,162,259
RECOMMENDED SAVINGS* $137,760 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $121,868
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,708
Cost:
-
- - - - - - $1,708 213 -
-
kWh
-
-
kW-months/year
-
-
$
$1,708
213
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,828
Cost:
-
$9,828 101,951 - - - - - - $9,828
101,951
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
03: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$14,706
Cost:
$3,207
$14,706 152,549 - - - - - - $14,706
152,549
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,023
Cost:
$1,764
$3,501 36,311 $3,522 216 - - - - $3,501
36,311
kWh
$3,522
216
kW-months/year
-
-
$
-
-
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$24,404
Cost:
$7,250
$19,773 205,028 $4,631 276 - - - - $19,773
205,028
kWh
$4,631
276
kW-months/year
-
-
$
-
-
MMBtu
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,991
Cost:
$789
$1,991 20,642 - - - - - - $1,991
20,642
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,024
Cost:
$5,560
$11,024 114,358 - - - - - - $11,024
114,358
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,611
Cost:
$2,176
- - - - - - $4,611 575 -
-
kWh
-
-
kW-months/year
-
-
$
$4,611
575
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$326
Cost:
$261
$244 2,530 $82 5 - - - - $244
2,530
kWh
$82
5
kW-months/year
-
-
$
-
-
MMBtu
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$996
Cost:
$821
- - - - - - $996 124 -
-
kWh
-
-
kW-months/year
-
-
$
$996
124
MMBtu
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,039
Cost:
$2,749
$3,039 31,518 - - - - - - $3,039
31,518
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
12: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$2,168
Cost:
$3,000
$2,168 22,489 - - - - - - $2,168
22,489
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
13: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$39,251
Cost:
$58,106
- - - - $39,251 - - - -
-
kWh
-
-
kW-months/year
$39,251
-
$
-
-
MMBtu
14: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$846
Cost:
$1,500
$453 4,700 $393 24 - - - - $453
4,700
kWh
$393
24
kW-months/year
-
-
$
-
-
MMBtu
15: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,030
Cost:
$2,587
$538 5,580 $492 30 - - - - $538
5,580
kWh
$492
30
kW-months/year
-
-
$
-
-
MMBtu
16: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,946
Cost:
$75
$1,762 18,279 $1,184 72 - - - - $1,762
18,279
kWh
$1,184
72
kW-months/year
-
-
$
-
-
MMBtu
17: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$6,167
Cost:
$17,310
- - - - - - $6,167 769 -
-
kWh
-
-
kW-months/year
-
-
$
$6,167
769
MMBtu
18: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,696
Cost:
$21,908
- - - - $5,696 - - - -
-
kWh
-
-
kW-months/year
$5,696
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$137,760
Cost:
$129,063
$69,027 715,935 $10,304 623 $44,947 - $13,482 1,681 $69,027
715,935
kWh
$10,304
623
kW-months/year
$44,947
-
$
$13,482
1,681
MMBtu
TOTAL IMPLEMENTED Savings:
$121,868
Cost:
$106,920
$66,568 690,426 $8,645 522 $44,947 - $1,708 213 $66,568
690,426
kWh
$8,645
522
kW-months/year
$44,947
-
$
$1,708
213
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas