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IAC Assessment: SF0558
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IAC Assessment: SF0558
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IAC Center San Francisco State University
Assessment Year 2020
Principal Product Potato Chips, Corn Chips, and Similar Snacks
NAICS 311919 - Other Snack Food Manufacturing
SIC 2099 - Food Preparations, Nec
Sales >$500,000,000
# of Employees 1,000
Plant Area (Sq.Ft.) 540,000
Annual Production 165,924,726 Pounds
Production Hrs. Annual 8,760
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,829,947 27,273,502 kWh $0.07
Electricity Demand $842,282 49,752 kW-months/year $16.93
Electricity Fees $264,115 - $ -
Natural Gas $3,521,406 497,693 MMBtu $7.08
TOTAL ENERGY COSTS $6,457,750
RECOMMENDED SAVINGS* $162,061 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $118,378
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,941
Cost:
-
$5,781 86,155 - - - - $(-840) - $5,781
86,155
kWh
-
-
kW-months/year
-
-
MMBtu
$(-840)
-
$
02: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER Savings:
$98,999
Cost:
$34,416
- - - - $98,999 13,961 - - -
-
kWh
-
-
kW-months/year
$98,999
13,961
MMBtu
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,186
Cost:
$525
$1,186 17,681 - - - - - - $1,186
17,681
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,252
Cost:
$4,542
$9,252 137,880 - - - - - - $9,252
137,880
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,759
Cost:
$2,995
$4,759 70,928 - - - - - - $4,759
70,928
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$282
Cost:
$379
- - - - $282 40 - - -
-
kWh
-
-
kW-months/year
$282
40
MMBtu
-
-
$
07: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$30,342
Cost:
$50,211
- - - - $30,342 4,279 - - -
-
kWh
-
-
kW-months/year
$30,342
4,279
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,149
Cost:
$6,701
$3,149 46,925 - - - - - - $3,149
46,925
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$145
Cost:
$591
$145 2,157 - - - - - - $145
2,157
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$9,006
Cost:
$75,000
$9,857 146,895 $3,407 201 $(-4,258) (-600) - - $9,857
146,895
kWh
$3,407
201
kW-months/year
$(-4,258)
(-600)
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$162,061
Cost:
$175,360
$34,129 508,621 $3,407 201 $125,365 17,680 $(-840) - $34,129
508,621
kWh
$3,407
201
kW-months/year
$125,365
17,680
MMBtu
$(-840)
-
$
TOTAL IMPLEMENTED Savings:
$118,378
Cost:
$42,923
$19,937 297,120 - - $99,281 14,001 $(-840) - $19,937
297,120
kWh
-
-
kW-months/year
$99,281
14,001
MMBtu
$(-840)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes