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IAC Assessment: SU0115
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IAC Assessment: SU0115
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IAC Center Syracuse University
Assessment Year 2001
Principal Product Plastic automotive parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 210
Plant Area (Sq.Ft.) 75,047
Annual Production 22,041,827 Pieces
Production Hrs. Annual 5,760
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $426,490 7,022,274 kWh $0.06
Electricity Demand $183,914 13,975 kW-months/year $13.16
Electricity Fees $36,000 - $ -
Natural Gas $125,423 36,939 MMBtu $3.40
TOTAL ENERGY COSTS $771,827
RECOMMENDED SAVINGS* $176,310 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,915
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,222
Cost:
-
$3,222 107,380 - - - - - - $3,222
107,380
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,645
Cost:
$225
$900 30,188 $745 56 - - - - $900
30,188
kWh
$745
56
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,834
Cost:
-
$4,834 161,130 - - - - - - $4,834
161,130
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$64,282
Cost:
$500,000
$87,091 2,903,040 - - $(-22,809) (-12,672) - - $87,091
2,903,040
kWh
-
-
kW-months/year
$(-22,809)
(-12,672)
MMBtu
-
-
Tgal
05: 2.3414 BURN WASTE TO PRODUCE STEAM TO DRIVE A STEAM TURBINE GENERATOR SET AND USE STEAM EXHAUST FOR HEAT Savings:
$81,279
Cost:
$750,000
- - - - $81,279 36,156 - - -
-
kWh
-
-
kW-months/year
$81,279
36,156
MMBtu
-
-
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$80
Cost:
-
$80 2,685 - - - - - - $80
2,685
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$6,188
Cost:
$8,325
- - - - $6,188 3,438 - - -
-
kWh
-
-
kW-months/year
$6,188
3,438
MMBtu
-
-
Tgal
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$14,780
Cost:
$9,400
- - - - - - $14,780 1,000,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$14,780
1,000,000
Tgal
TOTAL RECOMMENDED Savings:
$176,310
Cost:
$1,267,950
$96,127 3,204,423 $745 56 $64,658 26,922 $14,780 1,000,000 $96,127
3,204,423
kWh
$745
56
kW-months/year
$64,658
26,922
MMBtu
$14,780
1,000,000
Tgal
TOTAL IMPLEMENTED Savings:
$25,915
Cost:
$17,950
$4,202 140,253 $745 56 $6,188 3,438 $14,780 1,000,000 $4,202
140,253
kWh
$745
56
kW-months/year
$6,188
3,438
MMBtu
$14,780
1,000,000
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal