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IAC Assessment: SU0152
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IAC Assessment: SU0152
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IAC Center Syracuse University
Assessment Year 2003
Principal Product Corrugated Boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 128
Plant Area (Sq.Ft.) 200,000
Annual Production 430,000 Thousand Feet
Production Hrs. Annual 6,006
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $227,395 3,273,000 kWh $0.07
Electricity Demand $139,490 9,318 kW-months/year $14.97
Electricity Fees $8,164 - $ -
Natural Gas $193,637 44,753 MMBtu $4.33
TOTAL ENERGY COSTS $586,263
RECOMMENDED SAVINGS* $36,526 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,627
Cost:
$14,850
- - - - $10,627 2,466 -
-
kWh
-
-
kW-months/year
$10,627
2,466
MMBtu
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$6,105
Cost:
$110
$6,105 63,601 - - - - $6,105
63,601
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,683
Cost:
$10,300
$5,683 82,362 - - - - $5,683
82,362
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,043
Cost:
$16,500
- - $5,043 5,976 - - -
-
kWh
$5,043
5,976
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,217
Cost:
$160
$4,217 60,250 - - - - $4,217
60,250
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,659
Cost:
$270
$2,659 38,540 - - - - $2,659
38,540
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,192
Cost:
$103
$2,192 31,781 - - - - $2,192
31,781
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$36,526
Cost:
$42,293
$20,856 276,534 $5,043 5,976 $10,627 2,466 $20,856
276,534
kWh
$5,043
5,976
kW-months/year
$10,627
2,466
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas