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IAC Assessment: SU0160
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IAC Assessment: SU0160
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IAC Center Syracuse University
Assessment Year 2003
Principal Product Automotive engine blocks and heads
NAICS 331524 - Aluminum Foundries (except Die-Casting)
SIC 3400 -
Sales $100,000,000-$500,000,000
# of Employees 577
Plant Area (Sq.Ft.) 862,107
Annual Production 1,141,283 Pieces
Production Hrs. Annual 8,760
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $928,893 107,448,400 kWh $0.01
Electricity Demand $1,170,402 185,265 kW-months/year $6.32
Natural Gas $5,075,568 1,173,722 MMBtu $4.32
TOTAL ENERGY COSTS $7,174,863
RECOMMENDED SAVINGS* $1,986,551 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,336,834
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ MMBtu $ lb $ $
01: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$446,941
Cost:
$142,000
$(-187) (-9,360) $105,804 25,191 $389,124 752,658 $(-47,800) - $(-187)
(-9,360)
kWh
$105,804
25,191
MMBtu
$389,124
752,658
lb
$(-47,800)
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$158,477
Cost:
$3,600
- - $158,477 36,648 - - - - -
-
kWh
$158,477
36,648
MMBtu
-
-
lb
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,336,834
Cost:
$875,536
- - $1,336,834 309,446 - - - - -
-
kWh
$1,336,834
309,446
MMBtu
-
-
lb
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$16,605
Cost:
$34,047
- - $16,605 3,844 - - - - -
-
kWh
$16,605
3,844
MMBtu
-
-
lb
-
-
$
05: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$8,492
Cost:
$4,200
- - $8,492 2,022 - - - - -
-
kWh
$8,492
2,022
MMBtu
-
-
lb
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,587
Cost:
-
$6,587 765,996 - - - - - - $6,587
765,996
kWh
-
-
MMBtu
-
-
lb
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,473
Cost:
$6,375
- - $6,473 1,497 - - - - -
-
kWh
$6,473
1,497
MMBtu
-
-
lb
-
-
$
08: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$4,145
Cost:
$12,781
- - $4,145 987 - - - - -
-
kWh
$4,145
987
MMBtu
-
-
lb
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,997
Cost:
$3,315
- - $1,997 462 - - - - -
-
kWh
$1,997
462
MMBtu
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$1,986,551
Cost:
$1,081,854
$6,400 756,636 $1,638,827 380,097 $389,124 752,658 $(-47,800) - $6,400
756,636
kWh
$1,638,827
380,097
MMBtu
$389,124
752,658
lb
$(-47,800)
-
$
TOTAL IMPLEMENTED Savings:
$1,336,834
Cost:
$875,536
- - $1,336,834 309,446 - - - - -
-
kWh
$1,336,834
309,446
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes