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IAC Assessment: SU0172
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IAC Assessment: SU0172
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IAC Center Syracuse University
Assessment Year 2004
Principal Product motors
NAICS 335312 - Motor and Generator Manufacturing
SIC 3621 - Motors And Generators
Sales $1,000,000-$5,000,000
# of Employees 100
Plant Area (Sq.Ft.) 68,000
Annual Production 50,000 Pieces
Production Hrs. Annual 2,250
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $67,791 801,159 kWh $0.08
Electricity Demand $49,753 3,591 kW-months/year $13.85
Natural Gas $79,522 69,812 MMBtu $1.14
TOTAL ENERGY COSTS $197,066
RECOMMENDED SAVINGS* $45,054 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,289
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 4.3110 SCHEDULE DELIVERIES ACCORDING TO DEMAND Savings:
$4,883
Cost:
-
- - - - - - - - $4,883 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$4,883
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,000
Cost:
-
$1,066 12,600 $934 67 - - - - - - $1,066
12,600
kWh
$934
67
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$515
Cost:
-
$421 4,980 $94 7 - - - - - - $421
4,980
kWh
$94
7
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$325
Cost:
-
- - - - $325 - - - - - -
-
kWh
-
-
kW-months/year
$325
-
$
-
-
MMBtu
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,426
Cost:
$120
$761 9,000 $665 48 - - - - - - $761
9,000
kWh
$665
48
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,140
Cost:
$400
$1,142 13,500 $998 72 - - - - - - $1,142
13,500
kWh
$998
72
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$31,815
Cost:
$30,250
- - - - - - - - $31,815 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$31,815
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,950
Cost:
$4,508
- - - - - - $1,950 222 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,950
222
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$45,054
Cost:
$35,278
$3,390 40,080 $2,691 194 $325 - $1,950 222 $36,698 - $3,390
40,080
kWh
$2,691
194
kW-months/year
$325
-
$
$1,950
222
MMBtu
$36,698
-
$
TOTAL IMPLEMENTED Savings:
$9,289
Cost:
$520
$2,324 27,480 $1,757 127 $325 - - - $4,883 - $2,324
27,480
kWh
$1,757
127
kW-months/year
$325
-
$
-
-
MMBtu
$4,883
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes