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IAC Assessment: SU0217
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IAC Assessment: SU0217
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IAC Center Syracuse University
Assessment Year 2005
Principal Product Corrugated sheets and boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 227,246
Annual Production 53,148,000 Pounds
Production Hrs. Annual 6,240
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $372,598 4,715,200 kWh $0.08
Electricity Demand $173,307 13,657 kW-months/year $12.69
Electricity Fees $27,166 - $ -
Natural Gas $322,740 53,327 MMBtu $6.05
TOTAL ENERGY COSTS $895,811
RECOMMENDED SAVINGS* $81,587 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,380
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$18,867
Cost:
-
- - - - - - - - $18,867 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$18,867
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$16,273
Cost:
-
$12,225 154,744 $4,048 319 - - - - - - $12,225
154,744
kWh
$4,048
319
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,819
Cost:
-
$6,418 81,244 $3,401 268 - - - - - - $6,418
81,244
kWh
$3,401
268
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$10,785
Cost:
$500
- - - - - - $10,785 1,782 - - -
-
kWh
-
-
kW-months/year
-
-
$
$10,785
1,782
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,763
Cost:
$954
$5,834 73,848 $1,929 152 - - - - - - $5,834
73,848
kWh
$1,929
152
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,934
Cost:
$652
$5,967 75,537 $1,967 155 - - - - - - $5,967
75,537
kWh
$1,967
155
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$6,167
Cost:
$2,280
- - - - - - $6,167 1,019 - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,167
1,019
MMBtu
-
-
$
08: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,979
Cost:
$14,487
- - - - $3,979 - - - - - -
-
kWh
-
-
kW-months/year
$3,979
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$81,587
Cost:
$18,873
$30,444 385,373 $11,345 894 $3,979 - $16,952 2,801 $18,867 - $30,444
385,373
kWh
$11,345
894
kW-months/year
$3,979
-
$
$16,952
2,801
MMBtu
$18,867
-
$
TOTAL IMPLEMENTED Savings:
$57,380
Cost:
$18,221
$12,252 155,092 $5,330 420 $3,979 - $16,952 2,801 $18,867 - $12,252
155,092
kWh
$5,330
420
kW-months/year
$3,979
-
$
$16,952
2,801
MMBtu
$18,867
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes