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IAC Assessment: SU0325
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IAC Assessment: SU0325
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IAC Center Syracuse University
Assessment Year 2012
Principal Product Ceramic Substrates and Filters used in Heavy Duty Diesel Engines
NAICS 333999 - All Other Miscellaneous General Purpose Machinery Manufacturing
SIC 3599 - Industrial Machinery, Nec
Sales $100,000,000-$500,000,000
# of Employees 641
Plant Area (Sq.Ft.) 550,000
Annual Production 1,716,600 Pieces
Production Hrs. Annual 8,760
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,246,778 142,795,409 kWh $0.02
Electricity Demand $31,902 123,441 kW-months/year $0.26
Electricity Fees $23,530 - $ -
Natural Gas $8,679,587 3,987,282 MMBtu $2.18
TOTAL ENERGY COSTS $11,981,797
RECOMMENDED SAVINGS* $108,890 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,741
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$46,347
Cost:
$5,200
$46,347 1,452,870 - - - - - - - - $46,347
1,452,870
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$33,105
Cost:
$2,640
$33,105 1,037,766 - - - - - - - - $33,105
1,037,766
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$24,636
Cost:
$20,468
$(-72) (-2,250) $(-19) (-72) - - $5,125 - $19,602 - $(-72)
(-2,250)
kWh
$(-19)
(-72)
kW-months/year
-
-
MMBtu
$5,125
-
$
$19,602
-
$
04: 2.7314 REDUCE VENTILATION AIR Savings:
$1,286
Cost:
$5,127
$104 3,252 - - $1,182 542 - - - - $104
3,252
kWh
-
-
kW-months/year
$1,182
542
MMBtu
-
-
$
-
-
$
05: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,516
Cost:
$10,889
$(-36) (-1,118) $(-4) (-16) $3,556 1,631 - - - - $(-36)
(-1,118)
kWh
$(-4)
(-16)
kW-months/year
$3,556
1,631
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$108,890
Cost:
$44,324
$79,448 2,490,520 $(-23) (-88) $4,738 2,173 $5,125 - $19,602 - $79,448
2,490,520
kWh
$(-23)
(-88)
kW-months/year
$4,738
2,173
MMBtu
$5,125
-
$
$19,602
-
$
TOTAL IMPLEMENTED Savings:
$57,741
Cost:
$23,108
$33,033 1,035,516 $(-19) (-72) - - $5,125 - $19,602 - $33,033
1,035,516
kWh
$(-19)
(-72)
kW-months/year
-
-
MMBtu
$5,125
-
$
$19,602
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost