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IAC Assessment: SU0338
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IAC Assessment: SU0338
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IAC Center Syracuse University
Assessment Year 2013
Principal Product Oral solid dose pharmaceuticals
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales $50,000,000-$100,000,000
# of Employees 414
Plant Area (Sq.Ft.) 384,000
Annual Production 755,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) NY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $852,904 13,822,252 kWh $0.06
Electricity Demand $94,722 24,343 kW-months/year $3.89
Electricity Fees $8,522 - $ -
Natural Gas $311,556 52,292 MMBtu $5.96
TOTAL ENERGY COSTS $1,727,704
RECOMMENDED SAVINGS* $256,101 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,923
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$3,233
Cost:
-
- - - - - - - - $3,233 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$3,233
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$111,890
Cost:
$4,878
$112,147 1,817,622 $(-257) (-66) - - - - - - $112,147
1,817,622
kWh
$(-257)
(-66)
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 4.426 MODIFY WORKLOAD Savings:
$80,009
Cost:
$2,213
- - - - - - $80,009 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$80,009
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$39,567
Cost:
$2,727
$39,567 641,288 - - - - - - - - $39,567
641,288
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$11,039
Cost:
$5,760
$(-107) (-1,733) $(-280) (-72) - - $1,252 - $10,174 - $(-107)
(-1,733)
kWh
$(-280)
(-72)
kW-months/year
-
-
MMBtu
$1,252
-
$
$10,174
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$513
Cost:
$294
- - - - $513 86 - - - - -
-
kWh
-
-
kW-months/year
$513
86
MMBtu
-
-
$
-
-
$
07: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$59
Cost:
$46
- - - - $59 10 - - - - -
-
kWh
-
-
kW-months/year
$59
10
MMBtu
-
-
$
-
-
$
08: 2.7314 REDUCE VENTILATION AIR Savings:
$3,034
Cost:
$5,294
$227 3,682 $28 7 $2,779 466 - - - - $227
3,682
kWh
$28
7
kW-months/year
$2,779
466
MMBtu
-
-
$
-
-
$
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,693
Cost:
$15,784
- - - - $6,693 1,123 - - - - -
-
kWh
-
-
kW-months/year
$6,693
1,123
MMBtu
-
-
$
-
-
$
10: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$64
Cost:
$224
$59 964 $5 1 - - - - - - $59
964
kWh
$5
1
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$256,101
Cost:
$37,220
$151,893 2,461,823 $(-504) (-130) $10,044 1,685 $81,261 - $13,407 - $151,893
2,461,823
kWh
$(-504)
(-130)
kW-months/year
$10,044
1,685
MMBtu
$81,261
-
$
$13,407
-
$
TOTAL IMPLEMENTED Savings:
$42,923
Cost:
$2,997
$39,626 642,252 $5 1 $59 10 - - $3,233 - $39,626
642,252
kWh
$5
1
kW-months/year
$59
10
MMBtu
-
-
$
$3,233
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes One-time Revenue or Avoided Cost