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IAC Assessment: TN0217
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IAC Assessment: TN0217
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IAC Center University of Tennessee
Assessment Year 1984
Principal Product MATTING/RUBBER PRODUCTS
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 198
Plant Area (Sq.Ft.) 0
Annual Production 30,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $291,546 5,206,038 kWh $0.06
Natural Gas $552,027 112,469 MMBtu $4.91
TOTAL ENERGY COSTS $843,573
RECOMMENDED SAVINGS* $127,758 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,011
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$51,259
Cost:
$42,740
- - $51,259 10,461 - - -
-
kWh
$51,259
10,461
MMBtu
-
-
$
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$24,926
Cost:
$1,300
- - $24,926 5,087 - - -
-
kWh
$24,926
5,087
MMBtu
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$22,604
Cost:
$1,425
- - $22,604 4,613 - - -
-
kWh
$22,604
4,613
MMBtu
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$12,424
Cost:
$1,200
- - $13,624 2,781 $(-1,200) - -
-
kWh
$13,624
2,781
MMBtu
$(-1,200)
-
$
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$10,488
Cost:
-
$10,488 187,573 - - - - $10,488
187,573
kWh
-
-
MMBtu
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,447
Cost:
-
$3,447 61,547 - - - - $3,447
61,547
kWh
-
-
MMBtu
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,610
Cost:
$50
$2,610 46,600 - - - - $2,610
46,600
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$127,758
Cost:
$46,715
$16,545 295,720 $112,413 22,942 $(-1,200) - $16,545
295,720
kWh
$112,413
22,942
MMBtu
$(-1,200)
-
$
TOTAL IMPLEMENTED Savings:
$66,011
Cost:
$3,975
$6,057 108,147 $61,154 12,481 $(-1,200) - $6,057
108,147
kWh
$61,154
12,481
MMBtu
$(-1,200)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes