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IAC Assessment: TN0223
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IAC Assessment: TN0223
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IAC Center University of Tennessee
Assessment Year 1984
Principal Product POLYURETHANE
NAICS n/a
SIC 2822 - Synthetic Rubber
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 0
Annual Production 25,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $197,092 4,368,699 kWh $0.05
Natural Gas $96,584 20,226 MMBtu $4.78
TOTAL ENERGY COSTS $293,676
RECOMMENDED SAVINGS* $40,864 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,969
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$18,629
Cost:
$12,000
- - $18,629 4,163 -
-
kWh
$18,629
4,163
MMBtu
02: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$11,022
Cost:
$792
- - $11,022 2,463 -
-
kWh
$11,022
2,463
MMBtu
03: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$5,685
Cost:
$8,880
$5,685 126,319 - - $5,685
126,319
kWh
-
-
MMBtu
04: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$908
Cost:
-
- - $908 190 -
-
kWh
$908
190
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,013
Cost:
-
$2,013 44,842 - - $2,013
44,842
kWh
-
-
MMBtu
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,336
Cost:
-
$1,336 29,601 - - $1,336
29,601
kWh
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$966
Cost:
-
$966 21,395 - - $966
21,395
kWh
-
-
MMBtu
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$305
Cost:
$133
- - $305 64 -
-
kWh
$305
64
MMBtu
TOTAL RECOMMENDED Savings:
$40,864
Cost:
$21,805
$10,000 222,157 $30,864 6,880 $10,000
222,157
kWh
$30,864
6,880
MMBtu
TOTAL IMPLEMENTED Savings:
$31,969
Cost:
$12,925
$2,013 44,842 $29,956 6,690 $2,013
44,842
kWh
$29,956
6,690
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas