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IAC Assessment: TN0285
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IAC Assessment: TN0285
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IAC Center University of Tennessee
Assessment Year 1986
Principal Product FINISHED TEXTILE YARN
NAICS n/a
SIC 2281 - Yarn Spinning Mills
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 0
Annual Production 11,252,398 Pounds
Production Hrs. Annual 6,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $697,717 14,829,133 kWh $0.05
Natural Gas $466,178 116,602 MMBtu $4.00
Fuel Oil #6 $225,142 48,549 MMBtu $4.64
TOTAL ENERGY COSTS $1,389,037
RECOMMENDED SAVINGS* $82,117 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $71,361
#|Description Savings
Cost
Status Electricity Usage Natural Gas Fuel Oil #6 Administrative Changes Electricity Usage Natural Gas Fuel Oil #6 Administrative Changes
$ kWh $ MMBtu $ MMBtu $ $
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$26,651
Cost:
$490
- - $17,956 4,489 $8,695 1,888 - - -
-
kWh
$17,956
4,489
MMBtu
$8,695
1,888
MMBtu
-
-
$
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$20,398
Cost:
$1,400
- - $13,744 3,436 $6,654 1,445 - - -
-
kWh
$13,744
3,436
MMBtu
$6,654
1,445
MMBtu
-
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$9,667
Cost:
$1,955
- - $6,512 1,628 $3,155 685 - - -
-
kWh
$6,512
1,628
MMBtu
$3,155
685
MMBtu
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$6,628
Cost:
-
- - $6,928 1,732 - - $(-300) - -
-
kWh
$6,928
1,732
MMBtu
-
-
MMBtu
$(-300)
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,585
Cost:
$1,288
- - $3,088 772 $1,497 325 - - -
-
kWh
$3,088
772
MMBtu
$1,497
325
MMBtu
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,677
Cost:
$6,720
- - $2,480 620 $1,197 260 - - -
-
kWh
$2,480
620
MMBtu
$1,197
260
MMBtu
-
-
$
07: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$2,825
Cost:
$1,480
- - $1,904 476 $921 200 - - -
-
kWh
$1,904
476
MMBtu
$921
200
MMBtu
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,692
Cost:
$1,739
$3,692 78,546 - - - - - - $3,692
78,546
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
09: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$2,479
Cost:
$1,240
$2,479 52,755 - - - - - - $2,479
52,755
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,515
Cost:
-
$1,515 32,239 - - - - - - $1,515
32,239
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$82,117
Cost:
$16,312
$7,686 163,540 $52,612 13,153 $22,119 4,803 $(-300) - $7,686
163,540
kWh
$52,612
13,153
MMBtu
$22,119
4,803
MMBtu
$(-300)
-
$
TOTAL IMPLEMENTED Savings:
$71,361
Cost:
$12,045
$1,515 32,239 $49,524 12,381 $20,622 4,478 $(-300) - $1,515
32,239
kWh
$49,524
12,381
MMBtu
$20,622
4,478
MMBtu
$(-300)
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage Natural Gas Fuel Oil #6 Administrative Changes Electricity Usage Natural Gas Fuel Oil #6 Administrative Changes