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IAC Assessment: TN0335
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IAC Assessment: TN0335
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IAC Center University of Tennessee
Assessment Year 1988
Principal Product INDUS. & AUTO INSULATION
NAICS n/a
SIC 3296 - Mineral Wool
Sales $10,000,000-$50,000,000
# of Employees 465
Plant Area (Sq.Ft.) 0
Annual Production 26,400,000 Pounds
Production Hrs. Annual 8,568
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $489,117 12,623,974 kWh $0.04
Natural Gas $742,825 186,851 MMBtu $3.98
TOTAL ENERGY COSTS $1,231,942
RECOMMENDED SAVINGS* $124,769 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $94,457
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$40,900
Cost:
$36,580
- - $40,900 10,225 - - -
-
kWh
$40,900
10,225
MMBtu
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$30,312
Cost:
$4,473
- - $30,312 7,578 - - -
-
kWh
$30,312
7,578
MMBtu
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$26,084
Cost:
-
$26,084 668,816 - - - - $26,084
668,816
kWh
-
-
MMBtu
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,484
Cost:
-
- - $4,484 1,121 $(-1,000) - -
-
kWh
$4,484
1,121
MMBtu
$(-1,000)
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,710
Cost:
$210
$8,710 223,329 - - - - $8,710
223,329
kWh
-
-
MMBtu
-
-
$
06: 2.6232 INSTALL SET-BACK TIMERS Savings:
$2,137
Cost:
-
$2,137 54,807 - - - - $2,137
54,807
kWh
-
-
MMBtu
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,142
Cost:
$9,400
$13,142 - - - - - $13,142
-
kWh
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$124,769
Cost:
$50,663
$50,073 946,952 $75,696 18,924 $(-1,000) - $50,073
946,952
kWh
$75,696
18,924
MMBtu
$(-1,000)
-
$
TOTAL IMPLEMENTED Savings:
$94,457
Cost:
$46,190
$50,073 946,952 $45,384 11,346 $(-1,000) - $50,073
946,952
kWh
$45,384
11,346
MMBtu
$(-1,000)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes