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IAC Assessment: TN0354
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IAC Assessment: TN0354
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Tennessee
Assessment Year 1988
Principal Product CAST IRON SOIL PIPE
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 313
Plant Area (Sq.Ft.) 0
Annual Production 42,000 Tons
Production Hrs. Annual 6,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $774,036 12,337,632 kWh $0.06
Natural Gas $418,718 93,812 MMBtu $4.46
Coal $795,335 162,891 MMBtu $4.88
TOTAL ENERGY COSTS $1,988,089
RECOMMENDED SAVINGS* $109,560 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $79,554
#|Description Savings
Cost
Status Electricity Usage Natural Gas Coal Electricity Usage Natural Gas Coal
$ kWh $ MMBtu $ MMBtu
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$61,495
Cost:
$24,325
- - $21,747 4,876 $39,748 8,145 -
-
kWh
$21,747
4,876
MMBtu
$39,748
8,145
MMBtu
02: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT Savings:
$19,453
Cost:
$41,240
- - $4,349 975 $15,104 3,095 -
-
kWh
$4,349
975
MMBtu
$15,104
3,095
MMBtu
03: 2.2428 USE FLUE GASES IN RADIANT HEATER FOR SPACE HEATING, OVENS, ETC Savings:
$8,122
Cost:
$24,320
- - $8,122 1,821 - - -
-
kWh
$8,122
1,821
MMBtu
-
-
MMBtu
04: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$3,459
Cost:
$13,400
- - - - $3,459 709 -
-
kWh
-
-
MMBtu
$3,459
709
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,509
Cost:
$540
$9,509 151,524 - - - - $9,509
151,524
kWh
-
-
MMBtu
-
-
MMBtu
06: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$7,094
Cost:
$3,190
$7,094 113,130 - - - - $7,094
113,130
kWh
-
-
MMBtu
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$428
Cost:
$75
- - $428 95 - - -
-
kWh
$428
95
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$109,560
Cost:
$107,090
$16,603 264,654 $34,646 7,767 $58,311 11,949 $16,603
264,654
kWh
$34,646
7,767
MMBtu
$58,311
11,949
MMBtu
TOTAL IMPLEMENTED Savings:
$79,554
Cost:
$49,260
$9,509 151,524 $30,297 6,792 $39,748 8,145 $9,509
151,524
kWh
$30,297
6,792
MMBtu
$39,748
8,145
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Coal Electricity Usage Natural Gas Coal