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IAC Assessment: TN0498
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IAC Assessment: TN0498
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IAC Center University of Tennessee
Assessment Year 1993
Principal Product Honey buns, doughnuts, fried and bak
NAICS n/a
SIC 2051 - Bread, Cake, And Related Products
Sales $50,000,000-$100,000,000
# of Employees 585
Plant Area (Sq.Ft.) 120,000
Annual Production 40,000 Tons
Production Hrs. Annual 7,488
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $267,361 7,033,412 kWh $0.04
Natural Gas $232,795 61,660 MMBtu $3.78
TOTAL ENERGY COSTS $500,156
RECOMMENDED SAVINGS* $56,629 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,896
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$17,526
Cost:
$20,380
- - $17,526 4,612 -
-
kWh
$17,526
4,612
MMBtu
02: 2.2514 COVER OPEN TANKS Savings:
$12,312
Cost:
$7,480
- - $12,312 3,240 -
-
kWh
$12,312
3,240
MMBtu
03: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$9,029
Cost:
$20,260
- - $9,029 2,376 -
-
kWh
$9,029
2,376
MMBtu
04: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$7,649
Cost:
-
- - $7,649 2,013 -
-
kWh
$7,649
2,013
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,032
Cost:
$1,000
- - $4,032 1,061 -
-
kWh
$4,032
1,061
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,696
Cost:
$8,300
$2,696 67,409 - - $2,696
67,409
kWh
-
-
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,219
Cost:
$1,940
$1,219 30,481 - - $1,219
30,481
kWh
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,055
Cost:
-
$1,055 26,377 - - $1,055
26,377
kWh
-
-
MMBtu
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$633
Cost:
$95
$633 15,826 - - $633
15,826
kWh
-
-
MMBtu
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$478
Cost:
$193
- - $478 126 -
-
kWh
$478
126
MMBtu
TOTAL RECOMMENDED Savings:
$56,629
Cost:
$59,648
$5,603 140,093 $51,026 13,428 $5,603
140,093
kWh
$51,026
13,428
MMBtu
TOTAL IMPLEMENTED Savings:
$38,896
Cost:
$39,388
$4,548 113,716 $34,348 9,039 $4,548
113,716
kWh
$34,348
9,039
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas