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IAC Assessment: TN0513
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IAC Assessment: TN0513
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IAC Center University of Tennessee
Assessment Year 1994
Principal Product Electric relays and solenoids
NAICS n/a
SIC 3625 - Relays And Industrial Controls
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 65,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 3,875
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $130,531 2,050,117 kWh $0.06
Fuel Oil #2 $7,065 1,939 MMBtu $3.64
TOTAL ENERGY COSTS $137,596
RECOMMENDED SAVINGS* $18,195 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,497
#|Description Savings
Cost
Status Electricity Usage Fuel Oil #2 Electricity Usage Fuel Oil #2
$ kWh $ MMBtu
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$7,632
Cost:
$3,500
$6,321 98,769 $1,311 360 $6,321
98,769
kWh
$1,311
360
MMBtu
02: 2.2153 CLOSE OFF UNNEEDED STEAM LINES Savings:
$1,428
Cost:
-
- - $1,428 392 -
-
kWh
$1,428
392
MMBtu
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,733
Cost:
-
$3,733 58,324 - - $3,733
58,324
kWh
-
-
MMBtu
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$3,076
Cost:
$3,350
$3,076 48,066 - - $3,076
48,066
kWh
-
-
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$168
Cost:
$95
- - $168 46 -
-
kWh
$168
46
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$638
Cost:
$480
$638 9,965 - - $638
9,965
kWh
-
-
MMBtu
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$431
Cost:
$1,300
$431 6,741 - - $431
6,741
kWh
-
-
MMBtu
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$338
Cost:
$570
$338 5,275 - - $338
5,275
kWh
-
-
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$319
Cost:
$120
$319 4,982 - - $319
4,982
kWh
-
-
MMBtu
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$263
Cost:
-
$263 4,103 - - $263
4,103
kWh
-
-
MMBtu
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$169
Cost:
$470
$169 2,638 - - $169
2,638
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$18,195
Cost:
$9,885
$15,288 238,863 $2,907 798 $15,288
238,863
kWh
$2,907
798
MMBtu
TOTAL IMPLEMENTED Savings:
$2,497
Cost:
$575
$901 14,068 $1,596 438 $901
14,068
kWh
$1,596
438
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Fuel Oil #2 Electricity Usage Fuel Oil #2