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IAC Assessment: TN0533
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IAC Assessment: TN0533
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IAC Center University of Tennessee
Assessment Year 1994
Principal Product Automotive and industrial acoustic insulation rolls, formed
NAICS n/a
SIC 3229 - Pressed And Blown Glass, Nec
Sales $50,000,000-$100,000,000
# of Employees 480
Plant Area (Sq.Ft.) 300,000
Annual Production 12,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $517,488 17,114,303 kWh $0.03
Natural Gas $739,668 205,349 MMBtu $3.60
TOTAL ENERGY COSTS $1,257,156
RECOMMENDED SAVINGS* $141,113 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $102,289
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Primary Raw Material Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Primary Raw Material
$ kWh $ MMBtu $ Tgal $ gal $ gal $ lb $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,262
Cost:
$4,455
$7,262 242,087 - - - - - - - - - - - - $7,262
242,087
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,449
Cost:
$200
$4,449 148,300 - - - - - - - - - - - - $4,449
148,300
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,344
Cost:
$1,680
$4,344 144,783 - - - - - - - - - - - - $4,344
144,783
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,318
Cost:
$700
- - $1,318 366 - - - - - - - - - - -
-
kWh
$1,318
366
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,300
Cost:
-
- - $1,300 361 - - - - - - - - - - -
-
kWh
$1,300
361
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,523
Cost:
$3,350
$2,523 84,115 - - - - - - - - - - - - $2,523
84,115
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
07: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$56,576
Cost:
$32,240
- - - - - - - - - - $56,576 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
$56,576
-
lb
-
-
$
08: 3.4131 MINIMIZE CONTAMINATION OF WATER BEFORE TREATMENT Savings:
$34,098
Cost:
$45,100
- - - - - - $34,098 270,216 - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$34,098
270,216
gal
-
-
gal
-
-
lb
-
-
$
09: 3.7212 IMPROVED MATERIAL HANDLING (MIXING AND TRANSFER) Savings:
$18,473
Cost:
$5,000
- - - - - - - - - - - - $18,473 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
lb
$18,473
-
$
10: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$7,445
Cost:
$12,650
- - - - $7,445 43,714,960 - - - - - - - - -
-
kWh
-
-
MMBtu
$7,445
43,714,960
Tgal
-
-
gal
-
-
gal
-
-
lb
-
-
$
11: 3.8211 CONVERT TO AQUEOUS CLEANING SYSTEM Savings:
$3,325
Cost:
$3,000
- - - - - - - - $3,325 850 - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
$3,325
850
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$141,113
Cost:
$108,375
$18,578 619,285 $2,618 727 $7,445 43,714,960 $34,098 270,216 $3,325 850 $56,576 - $18,473 - $18,578
619,285
kWh
$2,618
727
MMBtu
$7,445
43,714,960
Tgal
$34,098
270,216
gal
$3,325
850
gal
$56,576
-
lb
$18,473
-
$
TOTAL IMPLEMENTED Savings:
$102,289
Cost:
$84,590
$6,972 232,415 $1,318 366 - - $34,098 270,216 $3,325 850 $56,576 - - - $6,972
232,415
kWh
$1,318
366
MMBtu
-
-
Tgal
$34,098
270,216
gal
$3,325
850
gal
$56,576
-
lb
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ gal $ gal $ lb $ $
Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Primary Raw Material Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Primary Raw Material