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IAC Assessment: TN0536
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IAC Assessment: TN0536
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IAC Center University of Tennessee
Assessment Year 1994
Principal Product Platform,dump,and dropframe truck trailers
NAICS n/a
SIC 3715 - Truck Trailers
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 160,000
Annual Production 3,640 Pieces
Production Hrs. Annual 4,615
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $266,403 3,652,696 kWh $0.07
Natural Gas $188,190 29,811 MMBtu $6.31
TOTAL ENERGY COSTS $454,593
RECOMMENDED SAVINGS* $504,582 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $501,058
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz)
$ kWh $ MMBtu $ Tgal $ gal $ gal
01: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$25,358
Cost:
$11,960
- - $25,358 4,025 - - - - - - -
-
kWh
$25,358
4,025
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
02: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$2,818
Cost:
$2,816
- - $2,818 447 - - - - - - -
-
kWh
$2,818
447
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,717
Cost:
-
$2,717 37,222 - - - - - - - - $2,717
37,222
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,311
Cost:
-
$2,311 31,653 - - - - - - - - $2,311
31,653
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,161
Cost:
$2,055
$2,161 29,601 - - - - - - - - $2,161
29,601
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,869
Cost:
$980
$1,869 25,498 - - - - - - - - $1,869
25,498
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$706
Cost:
$1,835
$706 9,672 - - - - - - - - $706
9,672
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$642
Cost:
-
$642 8,792 - - - - - - - - $642
8,792
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
09: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$442,969
Cost:
$62,448
- - - - $442,969 9,983 - - - - -
-
kWh
-
-
MMBtu
$442,969
9,983
Tgal
-
-
gal
-
-
gal
10: 3.8143 RECYCLE CLEANING SOLVENT AND REUSE Savings:
$17,087
Cost:
$26,320
- - - - - - $17,087 15,370 - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$17,087
15,370
gal
-
-
gal
11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,944
Cost:
$8,480
- - - - - - - - $5,944 250,000 -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
$5,944
250,000
gal
TOTAL RECOMMENDED Savings:
$504,582
Cost:
$116,894
$10,406 142,438 $28,176 4,472 $442,969 9,983 $17,087 15,370 $5,944 250,000 $10,406
142,438
kWh
$28,176
4,472
MMBtu
$442,969
9,983
Tgal
$17,087
15,370
gal
$5,944
250,000
gal
TOTAL IMPLEMENTED Savings:
$501,058
Cost:
$112,243
$9,700 132,766 $25,358 4,025 $442,969 9,983 $17,087 15,370 $5,944 250,000 $9,700
132,766
kWh
$25,358
4,025
MMBtu
$442,969
9,983
Tgal
$17,087
15,370
gal
$5,944
250,000
gal
Savings
Cost
$ kWh $ MMBtu $ Tgal $ gal $ gal
Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz)