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IAC Assessment: TN0568
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IAC Assessment: TN0568
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IAC Center University of Tennessee
Assessment Year 1996
Principal Product Automotive high-pressure flexible hose connectors
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 388
Plant Area (Sq.Ft.) 75,000
Annual Production 6,000,000 Pieces
Production Hrs. Annual 5,760
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $116,288 4,011,723 kWh $0.03
Electricity Demand $86,317 9,030 kW-months/year $9.56
TOTAL ENERGY COSTS $257,715
RECOMMENDED SAVINGS* $83,019 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $75,383
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand LPG Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ lb $ $
01: 3.8211 CONVERT TO AQUEOUS CLEANING SYSTEM Savings:
$34,986
Cost:
$10,700
- - - - - - $(-1,100) 110 $36,086 3,161 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-1,100)
110
gal
$36,086
3,161
gal
-
-
lb
-
-
$
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$26,602
Cost:
$13,880
$11,230 320,926 $24,346 1,850 $(-8,974) (-1,370) - - - - - - - - $11,230
320,926
kWh
$24,346
1,850
kW-months/year
$(-8,974)
(-1,370)
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$13,795
Cost:
$13,800
$3,765 107,562 $13,030 990 $(-3,000) (-459) - - - - - - - - $3,765
107,562
kWh
$13,030
990
kW-months/year
$(-3,000)
(-459)
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,810
Cost:
$11,100
$2,810 80,305 - - - - - - - - - - - - $2,810
80,305
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$2,810
Cost:
$8,400
$2,810 80,305 - - - - - - - - - - - - $2,810
80,305
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,739
Cost:
$5,200
$(-500) (-14,361) - - - - - - - - $2,739 216,897 $(-500) - $(-500)
(-14,361)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
$2,739
216,897
lb
$(-500)
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$277
Cost:
-
$277 7,913 - - - - - - - - - - - - $277
7,913
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$83,019
Cost:
$63,080
$20,392 582,650 $37,376 2,840 $(-11,974) (-1,829) $(-1,100) 110 $36,086 3,161 $2,739 216,897 $(-500) - $20,392
582,650
kWh
$37,376
2,840
kW-months/year
$(-11,974)
(-1,829)
MMBtu
$(-1,100)
110
gal
$36,086
3,161
gal
$2,739
216,897
lb
$(-500)
-
$
TOTAL IMPLEMENTED Savings:
$75,383
Cost:
$38,380
$14,995 428,488 $37,376 2,840 $(-11,974) (-1,829) $(-1,100) 110 $36,086 3,161 - - - - $14,995
428,488
kWh
$37,376
2,840
kW-months/year
$(-11,974)
(-1,829)
MMBtu
$(-1,100)
110
gal
$36,086
3,161
gal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ gal $ lb $ $
Electricity Usage Electricity Demand LPG Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand LPG Other Liquid (non-haz) Other Liquid (haz) Solid Waste (non-haz) Personnel Changes