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IAC Assessment: TN0579
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IAC Assessment: TN0579
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Tennessee
Assessment Year 1996
Principal Product Molded Plastic Components
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 165
Plant Area (Sq.Ft.) 150,000
Annual Production 1,800,000 Pounds
Production Hrs. Annual 8,736
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $479,639 13,413,541 kWh $0.04
Electricity Demand $81,689 22,198 kW-months/year $3.68
TOTAL ENERGY COSTS $689,028
RECOMMENDED SAVINGS* $159,583 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $141,688
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material By-product Production
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
01: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$77,300
Cost:
$4,400
- - - - $38,650 4,800 - - $38,650 - - - -
-
kWh
-
-
kW-months/year
$38,650
4,800
lb
-
-
$
$38,650
-
$
-
-
$
02: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$42,400
Cost:
$12,800
- - - - $3,400 28,800 $700 - $38,300 - - - -
-
kWh
-
-
kW-months/year
$3,400
28,800
lb
$700
-
$
$38,300
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$17,072
Cost:
$1,286
$17,072 474,209 - - - - - - - - - - $17,072
474,209
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$11,700
Cost:
-
- - - - $13,700 193,000 $(-3,900) - - - $1,900 - -
-
kWh
-
-
kW-months/year
$13,700
193,000
lb
$(-3,900)
-
$
-
-
$
$1,900
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$7,038
Cost:
-
$7,038 195,487 - - - - - - - - - - $7,038
195,487
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,250
Cost:
$2,400
$2,764 76,788 $486 132 - - - - - - - - $2,764
76,788
kWh
$486
132
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$823
Cost:
$314
$823 22,860 - - - - - - - - - - $823
22,860
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$159,583
Cost:
$21,200
$27,697 769,344 $486 132 $55,750 226,600 $(-3,200) - $76,950 - $1,900 - $27,697
769,344
kWh
$486
132
kW-months/year
$55,750
226,600
lb
$(-3,200)
-
$
$76,950
-
$
$1,900
-
$
TOTAL IMPLEMENTED Savings:
$141,688
Cost:
$19,600
$9,802 272,275 $486 132 $55,750 226,600 $(-3,200) - $76,950 - $1,900 - $9,802
272,275
kWh
$486
132
kW-months/year
$55,750
226,600
lb
$(-3,200)
-
$
$76,950
-
$
$1,900
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material By-product Production Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Primary Raw Material By-product Production