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IAC Assessment: TN0582
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IAC Assessment: TN0582
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IAC Center University of Tennessee
Assessment Year 1996
Principal Product Hydraulic valves and components
NAICS n/a
SIC 3494 - Valves And Pipe Fittings, Nec
Sales $10,000,000-$50,000,000
# of Employees 322
Plant Area (Sq.Ft.) 150,000
Annual Production 490,000 Pieces
Production Hrs. Annual 6,000
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $391,483 8,989,156 kWh $0.04
Electricity Demand $64,786 19,359 kW-months/year $3.35
TOTAL ENERGY COSTS $676,969
RECOMMENDED SAVINGS* $112,792 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $69,637
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ lb $ lb $ $ $ $ $ $ $ $
01: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$25,500
Cost:
-
- - - - - - $2,600 136,600 - - - - - - - - $22,900 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$2,600
136,600
lb
-
-
lb
-
-
$
-
-
$
-
-
$
$22,900
-
$
02: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$18,000
Cost:
$8,640
- - - - - - $7,700 670,500 - - $(-6,500) - $16,800 - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$7,700
670,500
lb
-
-
lb
$(-6,500)
-
$
$16,800
-
$
-
-
$
-
-
$
03: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$12,600
Cost:
$26,600
$(-500) (-12,309) - - - - - - $1,700 3,920 $2,800 - - - - - $8,600 - $(-500)
(-12,309)
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$1,700
3,920
lb
$2,800
-
$
-
-
$
-
-
$
$8,600
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$12,053
Cost:
-
$10,334 252,052 $1,719 504 - - - - - - - - - - - - - - $10,334
252,052
kWh
$1,719
504
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,032
Cost:
$23,975
$4,122 100,528 $4,910 1,440 - - - - - - - - - - - - - - $4,122
100,528
kWh
$4,910
1,440
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$8,800
Cost:
-
- - - - - - - - - - - - $8,800 - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
$8,800
-
$
-
-
$
-
-
$
07: 3.5215 AVOID CONTAMINATION OF END PIECES AND REUSE AS FEED STOCK Savings:
$8,000
Cost:
$1,500
- - - - - - $(-2,755) 7,200 - - $(-7,000) - - - $17,755 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$(-2,755)
7,200
lb
-
-
lb
$(-7,000)
-
$
-
-
$
$17,755
-
$
-
-
$
08: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$6,537
Cost:
-
$6,537 159,437 - - - - - - - - - - - - - - - - $6,537
159,437
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$4,206
Cost:
$16,400
$4,206 102,579 - - - - - - - - - - - - - - - - $4,206
102,579
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,144
Cost:
$2,730
$3,244 79,132 $900 264 - - - - - - - - - - - - - - $3,244
79,132
kWh
$900
264
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,800
Cost:
$360
$2,379 58,030 $421 120 - - - - - - - - - - - - - - $2,379
58,030
kWh
$421
120
kW-months/year
-
-
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
12: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$1,120
Cost:
$2,600
$(-100) (-2,345) - - $860 480,000 - - - - - - - - - - $360 - $(-100)
(-2,345)
kWh
-
-
kW-months/year
$860
480,000
Tgal
-
-
lb
-
-
lb
-
-
$
-
-
$
-
-
$
$360
-
$
TOTAL RECOMMENDED Savings:
$112,792
Cost:
$82,805
$30,222 737,104 $7,950 2,328 $860 480,000 $7,545 814,300 $1,700 3,920 $(-10,700) - $25,600 - $17,755 - $31,860 - $30,222
737,104
kWh
$7,950
2,328
kW-months/year
$860
480,000
Tgal
$7,545
814,300
lb
$1,700
3,920
lb
$(-10,700)
-
$
$25,600
-
$
$17,755
-
$
$31,860
-
$
TOTAL IMPLEMENTED Savings:
$69,637
Cost:
$10,500
$8,916 217,467 $421 120 - - $7,545 814,300 - - $(-13,500) - $25,600 - $17,755 - $22,900 - $8,916
217,467
kWh
$421
120
kW-months/year
-
-
Tgal
$7,545
814,300
lb
-
-
lb
$(-13,500)
-
$
$25,600
-
$
$17,755
-
$
$22,900
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Solid Waste (haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost