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IAC Assessment: TN0602
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IAC Assessment: TN0602
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IAC Center University of Tennessee
Assessment Year 1997
Principal Product Automotive exhuast components
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 880
Plant Area (Sq.Ft.) 625,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 6,600
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $750,057 23,873,388 kWh $0.03
Electricity Demand $512,783 49,904 kW-months/year $10.28
Electricity Fees $19,146 - $ -
Natural Gas $394,987 55,804 MMBtu $7.08
TOTAL ENERGY COSTS $10,572,923
RECOMMENDED SAVINGS* $881,900 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $881,900
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $
01: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$333,410
Cost:
-
- - - - - - - - $(-76,700) - $2,110 - $(-8,500) - $416,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$(-76,700)
-
$
$2,110
-
$
$(-8,500)
-
$
$416,500
-
$
02: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$327,397
Cost:
-
- - - - - - $(-14,618) 342,050 - - $102,615 - - - $239,400 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-14,618)
342,050
lb
-
-
$
$102,615
-
$
-
-
$
$239,400
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$83,573
Cost:
$108,500
$83,573 2,611,665 - - - - - - - - - - - - - - $83,573
2,611,665
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$96,084
Cost:
$35,020
- - - - $96,084 13,533 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$96,084
13,533
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,339
Cost:
$3,000
$9,979 311,841 $6,360 600 - - - - - - - - - - - - $9,979
311,841
kWh
$6,360
600
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$11,208
Cost:
$13,340
$11,208 350,234 - - - - - - - - - - - - - - $11,208
350,234
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$10,349
Cost:
$2,016
$6,508 203,400 - - $3,841 541 - - - - - - - - - - $6,508
203,400
kWh
-
-
kW-months/year
$3,841
541
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$3,540
Cost:
$8,288
$(-20) (-586) - - - - $8,625 375,000 $(-4,125) - - - $(-940) - - - $(-20)
(-586)
kWh
-
-
kW-months/year
-
-
MMBtu
$8,625
375,000
lb
$(-4,125)
-
$
-
-
$
$(-940)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$881,900
Cost:
$170,164
$111,248 3,476,554 $6,360 600 $99,925 14,074 $(-5,993) 717,050 $(-80,825) - $104,725 - $(-9,440) - $655,900 - $111,248
3,476,554
kWh
$6,360
600
kW-months/year
$99,925
14,074
MMBtu
$(-5,993)
717,050
lb
$(-80,825)
-
$
$104,725
-
$
$(-9,440)
-
$
$655,900
-
$
TOTAL IMPLEMENTED Savings:
$881,900
Cost:
$170,164
$111,248 3,476,554 $6,360 600 $99,925 14,074 $(-5,993) 717,050 $(-80,825) - $104,725 - $(-9,440) - $655,900 - $111,248
3,476,554
kWh
$6,360
600
kW-months/year
$99,925
14,074
MMBtu
$(-5,993)
717,050
lb
$(-80,825)
-
$
$104,725
-
$
$(-9,440)
-
$
$655,900
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Primary Product