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IAC Assessment: TN0604
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IAC Assessment: TN0604
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IAC Center University of Tennessee
Assessment Year 1997
Principal Product Ready-mix concrete plants
NAICS n/a
SIC 3564 - Blowers And Fans
Sales $10,000,000-$50,000,000
# of Employees 95
Plant Area (Sq.Ft.) 106,000
Annual Production 50 Pieces
Production Hrs. Annual 3,025
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $35,347 837,339 kWh $0.04
Electricity Demand $18,627 2,930 kW-months/year $6.36
Electricity Fees $6,245 - $ -
Natural Gas $20,305 4,429 MMBtu $4.58
Other Energy $850 134 MMBtu $6.34
TOTAL ENERGY COSTS $103,424
RECOMMENDED SAVINGS* $92,293 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $65,312
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Energy Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Other Energy Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ $ $ $ $ $
01: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$36,000
Cost:
-
- - - - - - - - - - - - $36,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
$36,000
-
$
-
-
$
02: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$28,880
Cost:
$7,540
- - - - - - - - - - $28,880 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
$28,880
-
$
-
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$16,711
Cost:
$30,300
- - - - $15,861 3,448 $850 134 - - - - - - - - -
-
kWh
-
-
kW-months/year
$15,861
3,448
MMBtu
$850
134
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 4.421 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$6,500
Cost:
$10,000
- - - - - - - - - - - - - - $6,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$6,500
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,770
Cost:
$10,800
- - - - - - - - $3,770 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$3,770
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$432
Cost:
-
$111 3,810 $321 34 - - - - - - - - - - - - $111
3,810
kWh
$321
34
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$92,293
Cost:
$58,640
$111 3,810 $321 34 $15,861 3,448 $850 134 $3,770 - $28,880 - $36,000 - $6,500 - $111
3,810
kWh
$321
34
kW-months/year
$15,861
3,448
MMBtu
$850
134
MMBtu
$3,770
-
lb
$28,880
-
$
$36,000
-
$
$6,500
-
$
TOTAL IMPLEMENTED Savings:
$65,312
Cost:
$7,540
$111 3,810 $321 34 - - - - - - $28,880 - $36,000 - - - $111
3,810
kWh
$321
34
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
$28,880
-
$
$36,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Energy Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Other Energy Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product