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IAC Assessment: TN0616
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IAC Assessment: TN0616
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IAC Center University of Tennessee
Assessment Year 1997
Principal Product Hydraulic pressing systems
NAICS n/a
SIC 3559 - Special Industry Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 87
Plant Area (Sq.Ft.) 30,000
Annual Production 10 Pieces
Production Hrs. Annual 2,600
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $27,697 586,460 kWh $0.05
Electricity Demand $14,500 3,196 kW-months/year $4.54
Electricity Fees $5,208 - $ -
Natural Gas $21,529 3,198 MMBtu $6.73
TOTAL ENERGY COSTS $108,832
RECOMMENDED SAVINGS* $84,230 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,210
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ $
01: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$60,000
Cost:
$19,780
- - - - - - - - - - $(-100,000) - - - $160,000 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$(-100,000)
-
$
-
-
$
$160,000
-
$
02: 3.2124 CONVERT TO AIR ASSISTED / AIRLESS PAINT GUNS Savings:
$7,980
Cost:
$13,100
- - - - - - - - - - - - $7,980 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
$7,980
-
$
-
-
$
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$6,870
Cost:
$10,000
- - $6,870 1,025 - - - - - - - - - - - - -
-
kWh
$6,870
1,025
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$4,930
Cost:
-
- - - - - - $7,800 - $(-1,950) - - - $(-920) - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$7,800
-
lb
$(-1,950)
-
$
-
-
$
$(-920)
-
$
-
-
$
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$1,400
Cost:
$3,700
- - - - $1,400 255,635 - - - - - - - - - - -
-
kWh
-
-
MMBtu
$1,400
255,635
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,140
Cost:
$640
$1,140 24,326 - - - - - - - - - - - - - - $1,140
24,326
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$900
Cost:
-
- - - - - - $900 - - - - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$900
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$870
Cost:
$2,500
- - $870 130 - - - - - - - - - - - - -
-
kWh
$870
130
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$140
Cost:
-
$140 2,931 - - - - - - - - - - - - - - $140
2,931
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$84,230
Cost:
$49,720
$1,280 27,257 $7,740 1,155 $1,400 255,635 $8,700 - $(-1,950) - $(-100,000) - $7,060 - $160,000 - $1,280
27,257
kWh
$7,740
1,155
MMBtu
$1,400
255,635
Tgal
$8,700
-
lb
$(-1,950)
-
$
$(-100,000)
-
$
$7,060
-
$
$160,000
-
$
TOTAL IMPLEMENTED Savings:
$66,210
Cost:
$20,420
$1,280 27,257 - - - - $7,800 - $(-1,950) - $(-100,000) - $(-920) - $160,000 - $1,280
27,257
kWh
-
-
MMBtu
-
-
Tgal
$7,800
-
lb
$(-1,950)
-
$
$(-100,000)
-
$
$(-920)
-
$
$160,000
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ $
Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product