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IAC Assessment: TN0618
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IAC Assessment: TN0618
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IAC Center University of Tennessee
Assessment Year 1997
Principal Product Dyed textiles
NAICS n/a
SIC 2269 - Finishing Plants, Nec
Sales $10,000,000-$50,000,000
# of Employees 400
Plant Area (Sq.Ft.) 350,000
Annual Production 180,000,000 Thousand Feet
Production Hrs. Annual 6,120
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $440,292 10,676,436 kWh $0.04
Electricity Demand $92,511 26,934 kW-months/year $3.43
Electricity Fees $16,524 - $ -
Natural Gas $953,378 185,482 MMBtu $5.14
Fuel Oil #6 $6,436 1,447 MMBtu $4.45
Coal $374,213 200,278 MMBtu $1.87
TOTAL ENERGY COSTS $2,497,852
RECOMMENDED SAVINGS* $94,175 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Coal Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Coal Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Primary Product
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ Tgal $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$32,090
Cost:
$46,680
- - - - $23,430 4,595 $8,660 4,595 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$23,430
4,595
MMBtu
$8,660
4,595
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
02: 2.2514 COVER OPEN TANKS Savings:
$19,880
Cost:
-
- - - - $12,800 2,510 $7,080 3,755 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$12,800
2,510
MMBtu
$7,080
3,755
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 4.421 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$16,000
Cost:
$10,000
- - - - - - - - - - - - - - $(-5,000) - - - - - $21,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$(-5,000)
-
$
-
-
$
-
-
Tgal
$21,000
-
$
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$13,230
Cost:
$1,960
- - - - $8,520 1,670 $4,710 2,500 - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,520
1,670
MMBtu
$4,710
2,500
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
05: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$8,415
Cost:
$6,640
- - - - - - - - - - $13,335 - $(-3,640) - - - $(-1,280) - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$13,335
-
lb
$(-3,640)
-
$
-
-
$
$(-1,280)
-
$
-
-
Tgal
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,200
Cost:
$990
$2,580 64,478 $620 180 - - - - - - - - - - - - - - - - - - $2,580
64,478
kWh
$620
180
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$1,360
Cost:
$540
- - - - - - - - $970 562,000 - - - - - - - - $390 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$970
562,000
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
$390
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$94,175
Cost:
$66,810
$2,580 64,478 $620 180 $44,750 8,775 $20,450 10,850 $970 562,000 $13,335 - $(-3,640) - $(-5,000) - $(-1,280) - $390 - $21,000 - $2,580
64,478
kWh
$620
180
kW-months/year
$44,750
8,775
MMBtu
$20,450
10,850
MMBtu
$970
562,000
Tgal
$13,335
-
lb
$(-3,640)
-
$
$(-5,000)
-
$
$(-1,280)
-
$
$390
-
Tgal
$21,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Coal Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Coal Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Primary Product