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IAC Assessment: TN0620
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IAC Assessment: TN0620
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Tennessee
Assessment Year 1997
Principal Product Peletized plastic material
NAICS n/a
SIC 3087 - Custom Compound Purchased Resins
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 116,500
Annual Production 80,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $598,653 18,626,319 kWh $0.03
Electricity Demand $286,437 34,463 kW-months/year $8.31
Electricity Fees $(-28,956) - $ -
Natural Gas $80,702 13,469 MMBtu $5.99
TOTAL ENERGY COSTS $1,198,254
RECOMMENDED SAVINGS* $640,995 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $485,880
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Primary Product
$ kWh $ kW-months/year $ Tgal $ lb $ $
01: 4.624 HIRE ADDITIONAL PERSONNEL TO REDUCE CHANGEOUT TIME Savings:
$475,880
Cost:
$25,800
$(-24,120) (-753,810) - - - - - - $500,000 - $(-24,120)
(-753,810)
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$500,000
-
$
02: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$135,680
Cost:
$47,360
- - - - - - $135,680 106,000 - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$135,680
106,000
lb
-
-
$
03: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$9,000
Cost:
$17,900
- - - - - - - - $9,000 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$9,000
-
$
04: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$7,050
Cost:
$2,580
- - - - $7,050 - - - - - -
-
kWh
-
-
kW-months/year
$7,050
-
Tgal
-
-
lb
-
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$6,430
Cost:
$2,930
$6,430 201,055 - - - - - - - - $6,430
201,055
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
06: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$3,435
Cost:
$8,400
$2,500 78,546 $935 9 - - - - - - $2,500
78,546
kWh
$935
9
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,520
Cost:
$3,700
$2,520 78,839 - - - - - - - - $2,520
78,839
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,000
Cost:
$680
$1,000 31,653 - - - - - - - - $1,000
31,653
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$640,995
Cost:
$109,350
$(-11,670) (-363,717) $935 9 $7,050 - $135,680 106,000 $509,000 - $(-11,670)
(-363,717)
kWh
$935
9
kW-months/year
$7,050
-
Tgal
$135,680
106,000
lb
$509,000
-
$
TOTAL IMPLEMENTED Savings:
$485,880
Cost:
$44,380
$(-23,120) (-722,157) - - - - - - $509,000 - $(-23,120)
(-722,157)
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$509,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Primary Product