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IAC Assessment: TN0628
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IAC Assessment: TN0628
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Tennessee
Assessment Year 1998
Principal Product Inert catalyst bed supports and random tower packing
NAICS n/a
SIC 3259 - Structural Clay Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 162,000
Annual Production 700 Thousand Feet
Production Hrs. Annual 8,736
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $170,917 5,255,862 kWh $0.03
Electricity Demand $76,499 8,757 kW-months/year $8.74
Electricity Fees $3,827 - $ -
Natural Gas $630,773 191,759 MMBtu $3.29
TOTAL ENERGY COSTS $928,666
RECOMMENDED SAVINGS* $141,890 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,325
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ $
01: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$82,700
Cost:
$77,200
$(-500) (-14,654) - - - - - - - - $83,200 - - - - - - - $(-500)
(-14,654)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$83,200
-
$
-
-
$
-
-
$
-
-
$
02: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$24,400
Cost:
-
- - - - $5,400 1,643 - - - - - - - - $6,890 - $12,110 - -
-
kWh
-
-
kW-months/year
$5,400
1,643
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
$6,890
-
$
$12,110
-
$
03: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$10,420
Cost:
$25,600
$(-500) (-14,654) - - - - - - $6,840 - - - $4,080 - - - - - $(-500)
(-14,654)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$6,840
-
lb
-
-
$
$4,080
-
$
-
-
$
-
-
$
04: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$5,910
Cost:
$16,880
- - - - - - - - - - - - - - $2,140 - $3,770 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
$2,140
-
$
$3,770
-
$
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$5,815
Cost:
$5,600
- - - - - - $5,815 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,815
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$3,690
Cost:
$10,500
- - - - - - - - - - - - $3,690 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$3,690
-
$
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,610
Cost:
$940
- - - - $2,610 790 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,610
790
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,560
Cost:
$2,170
$1,490 43,962 $1,070 108 - - - - - - - - - - - - - - $1,490
43,962
kWh
$1,070
108
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,950
Cost:
-
$1,000 29,308 $950 96 - - - - - - - - - - - - - - $1,000
29,308
kWh
$950
96
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
10: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$1,835
Cost:
-
- - - - - - - - $1,835 - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,835
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$141,890
Cost:
$138,890
$1,490 43,962 $2,020 204 $8,010 2,433 $5,815 - $8,675 - $83,200 - $7,770 - $9,030 - $15,880 - $1,490
43,962
kWh
$2,020
204
kW-months/year
$8,010
2,433
MMBtu
$5,815
-
Tgal
$8,675
-
lb
$83,200
-
$
$7,770
-
$
$9,030
-
$
$15,880
-
$
TOTAL IMPLEMENTED Savings:
$44,325
Cost:
$35,150
$2,490 73,270 $2,020 204 $5,400 1,643 $5,815 - - - - - $3,690 - $9,030 - $15,880 - $2,490
73,270
kWh
$2,020
204
kW-months/year
$5,400
1,643
MMBtu
$5,815
-
Tgal
-
-
lb
-
-
$
$3,690
-
$
$9,030
-
$
$15,880
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Primary Product