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IAC Assessment: TN0639
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IAC Assessment: TN0639
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Tennessee
Assessment Year 1998
Principal Product Inner springs for bed mattresses and spring sets for sleeper
NAICS n/a
SIC 3429 - Hardware, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 150,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $91,397 2,106,682 kWh $0.04
Electricity Demand $44,505 4,760 kW-months/year $9.35
Electricity Fees $(-4) - $ -
LPG $106,122 23,203 MMBtu $4.57
TOTAL ENERGY COSTS $371,317
RECOMMENDED SAVINGS* $86,834 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $86,364
#|Description Savings
Cost
Status LPG Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product LPG Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product
$ MMBtu $ lb $ $ $ $ $ $
01: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$74,290
Cost:
$26,180
- - - - $(-40,000) - - - $114,290 - -
-
MMBtu
-
-
lb
$(-40,000)
-
$
-
-
$
$114,290
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$5,440
Cost:
$3,440
$5,440 1,190 - - - - - - - - $5,440
1,190
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$4,680
Cost:
-
- - $4,680 - - - - - - - -
-
MMBtu
$4,680
-
lb
-
-
$
-
-
$
-
-
$
04: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$1,200
Cost:
-
- - - - - - $1,200 - - - -
-
MMBtu
-
-
lb
-
-
$
$1,200
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$754
Cost:
$950
$754 165 - - - - - - - - $754
165
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$470
Cost:
$1,125
$470 103 - - - - - - - - $470
103
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$86,834
Cost:
$31,695
$6,664 1,458 $4,680 - $(-40,000) - $1,200 - $114,290 - $6,664
1,458
MMBtu
$4,680
-
lb
$(-40,000)
-
$
$1,200
-
$
$114,290
-
$
TOTAL IMPLEMENTED Savings:
$86,364
Cost:
$30,570
$6,194 1,355 $4,680 - $(-40,000) - $1,200 - $114,290 - $6,194
1,355
MMBtu
$4,680
-
lb
$(-40,000)
-
$
$1,200
-
$
$114,290
-
$
Savings
Cost
$ MMBtu $ lb $ $ $ $ $ $
LPG Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product LPG Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Primary Product