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IAC Assessment: TN0640
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IAC Assessment: TN0640
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IAC Center University of Tennessee
Assessment Year 1998
Principal Product Bonded urethane carpet pad
NAICS n/a
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 107,000
Annual Production 8,600 Tons
Production Hrs. Annual 6,006
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $94,781 2,814,771 kWh $0.03
Electricity Demand $79,589 9,210 kW-months/year $8.64
Electricity Fees $2,752 - $ -
Natural Gas $83,715 15,806 MMBtu $5.30
TOTAL ENERGY COSTS $319,203
RECOMMENDED SAVINGS* $171,950 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $169,840
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Product
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
01: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$135,200
Cost:
$72,120
- - - - - - - - $135,200 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$135,200
-
$
-
-
$
02: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$24,975
Cost:
$27,000
- - - - - - - - - - $24,975 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$24,975
-
$
03: 3.7212 IMPROVED MATERIAL HANDLING (MIXING AND TRANSFER) Savings:
$7,440
Cost:
$400
- - - - $7,440 660 - - - - - - -
-
kWh
-
-
kW-months/year
$7,440
660
gal
-
-
lb
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,140
Cost:
$2,765
$770 23,447 $1,370 12 - - - - - - - - $770
23,447
kWh
$1,370
12
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,110
Cost:
$830
$1,310 39,566 $800 7 - - - - - - - - $1,310
39,566
kWh
$800
7
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$85
Cost:
$50
- - - - - - $85 - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$85
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$171,950
Cost:
$103,165
$2,080 63,013 $2,170 19 $7,440 660 $85 - $135,200 - $24,975 - $2,080
63,013
kWh
$2,170
19
kW-months/year
$7,440
660
gal
$85
-
lb
$135,200
-
$
$24,975
-
$
TOTAL IMPLEMENTED Savings:
$169,840
Cost:
$102,335
$770 23,447 $1,370 12 $7,440 660 $85 - $135,200 - $24,975 - $770
23,447
kWh
$1,370
12
kW-months/year
$7,440
660
gal
$85
-
lb
$135,200
-
$
$24,975
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Product Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Product