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IAC Assessment: TN0641
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IAC Assessment: TN0641
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IAC Center University of Tennessee
Assessment Year 1998
Principal Product Steel forgings and specialty tools
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 76
Plant Area (Sq.Ft.) 55,000
Annual Production 12,000,000 Pounds
Production Hrs. Annual 5,355
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $263,417 8,283,705 kWh $0.03
Electricity Demand $367,463 37,365 kW-months/year $9.83
Electricity Fees $(-4,779) - $ -
Natural Gas $58,884 9,663 MMBtu $6.09
TOTAL ENERGY COSTS $692,800
RECOMMENDED SAVINGS* $473,580 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,500
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$462,700
Cost:
$440,300
- - - - - - - - - - $462,700 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$462,700
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,810
Cost:
$5,000
$2,090 61,547 $3,720 348 - - - - - - - - - - $2,090
61,547
kWh
$3,720
348
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$3,560
Cost:
$2,500
- - - - - - $183 765 - - - - $3,377 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$183
765
gal
-
-
lb
-
-
$
$3,377
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,130
Cost:
$980
$100 2,931 $1,030 96 - - - - - - - - - - $100
2,931
kWh
$1,030
96
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$240
Cost:
$550
- - - - $240 40 - - - - - - - - -
-
kWh
-
-
kW-months/year
$240
40
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 3.7131 USE A RAG RECYCLE SERVICE Savings:
$140
Cost:
-
- - - - - - - - $780 1,600 - - $(-640) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$780
1,600
lb
-
-
$
$(-640)
-
$
TOTAL RECOMMENDED Savings:
$473,580
Cost:
$449,330
$2,190 64,478 $4,750 444 $240 40 $183 765 $780 1,600 $462,700 - $2,737 - $2,190
64,478
kWh
$4,750
444
kW-months/year
$240
40
MMBtu
$183
765
gal
$780
1,600
lb
$462,700
-
$
$2,737
-
$
TOTAL IMPLEMENTED Savings:
$10,500
Cost:
$8,480
$2,190 64,478 $4,750 444 - - $183 765 - - - - $3,377 - $2,190
64,478
kWh
$4,750
444
kW-months/year
-
-
MMBtu
$183
765
gal
-
-
lb
-
-
$
$3,377
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost