Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Tennessee |
|---|---|
| Assessment Year | 1998 |
| Principal Product | Internal combustion engine bearings |
| NAICS | n/a |
| SIC | 3714 - Motor Vehicle Parts And Accessories |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 615 |
| Plant Area (Sq.Ft.) | 266,000 |
| Annual Production | 100,000,000 Pieces |
| Production Hrs. Annual | 8,400 |
| Location (State) | VA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $588,250 | 28,555,100 | kWh | $0.02 |
| Electricity Demand | $519,065 | 37,296 | kW-months/year | $13.92 |
| Electricity Fees | $424,019 | - | $ | - |
| Natural Gas | $323,547 | 61,916 | MMBtu | $5.23 |
| TOTAL ENERGY COSTS | $3,376,142 | |||
| RECOMMENDED SAVINGS* | $1,513,070 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $424,900 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Primary Product | By-product Production | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Primary Product | By-product Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | lb | $ | $ | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 3.1242 ALLOW DRAINAGE BEFORE WITHDRAWING OBJECT |
Savings: $408,630 Cost: $24,685 |
- | - | - | - | - | - | $239,950 | 271,008,300 | $46,250 | 322,420 | - | - | $122,430 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$239,950 271,008,300 Tgal |
$46,250 322,420 lb |
- - $ |
$122,430 - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 3.4112 RECOVERY METALS FROM RINSE WATER(EVAP., ION EXCHANGE, RO, ELECTROLYSIS, ELECTRODIALYSIS) AND REUSE RINSE WATER |
Savings: $277,345 Cost: $644,800 |
- | - | - | - | - | - | $275,890 | 360,081,168 | $61,455 | 428,390 | $(-60,000) | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$275,890 360,081,168 Tgal |
$61,455 428,390 lb |
$(-60,000) - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 3.1244 REDUCE SOLUTION DRAG-OUT TO PREVENT SOLUTION LOSS |
Savings: $237,600 Cost: $153,485 |
- | - | - | - | - | - | $119,975 | 135,504,150 | $23,125 | 161,210 | $(-28,000) | - | $122,500 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$119,975 135,504,150 Tgal |
$23,125 161,210 lb |
$(-28,000) - $ |
$122,500 - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE |
Savings: $221,455 Cost: $70,000 |
- | - | - | - | $(-34,140) | (-10,440) | - | - | - | - | $(-422,220) | - | - | - | - | - | $677,815 | - |
- - kWh |
- - kW-months/year |
$(-34,140) (-10,440) MMBtu |
- - Tgal |
- - lb |
$(-422,220) - $ |
- - $ |
- - $ |
$677,815 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 4.721 INITIATE A PROGRAM TO ACQUIRE ISO CERTIFICATION |
Savings: $198,225 Cost: $250,000 |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | $198,225 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
$198,225 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 3.1175 USE A DIFFERENT OR RECYCLED RAW MATERIAL |
Savings: $51,945 Cost: $200,000 |
- | - | - | - | - | - | $101,945 | - | - | - | $(-50,000) | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$101,945 - Tgal |
- - lb |
$(-50,000) - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 3.4132 USE DEIONIZED WATER IN UPSTREAM RINSE TANKS |
Savings: $48,650 Cost: $120,000 |
- | - | - | - | - | - | - | - | $68,150 | 145,000 | $(-19,500) | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$68,150 145,000 lb |
$(-19,500) - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 3.4113 TREAT AND REUSE RINSE WATERS |
Savings: $28,105 Cost: $69,200 |
- | - | - | - | - | - | $28,105 | 61,841,517 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$28,105 61,841,517 Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.6232 INSTALL SET-BACK TIMERS |
Savings: $15,755 Cost: $1,555 |
$15,755 | 395,662 | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$15,755 395,662 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES |
Savings: $9,390 Cost: $8,000 |
- | - | - | - | - | - | $9,390 | 12,257,798 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$9,390 12,257,798 Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $6,880 Cost: $5,000 |
$6,680 | 317,995 | $200 | 45 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$6,680 317,995 kWh |
$200 45 kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $6,310 Cost: $1,120 |
$6,060 | 288,687 | $250 | 58 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$6,060 288,687 kWh |
$250 58 kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT |
Savings: $2,780 Cost: $14,300 |
- | - | - | - | $2,780 | 850 | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,780 850 MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $1,513,070 Cost: $1,562,145 |
$28,495 | 1,002,344 | $450 | 103 | $(-31,360) | (-9,590) | $775,255 | 840,692,933 | $198,980 | 1,057,020 | $(-579,720) | - | $244,930 | - | $198,225 | - | $677,815 | - | $28,495 1,002,344 kWh |
$450 103 kW-months/year |
$(-31,360) (-9,590) MMBtu |
$775,255 840,692,933 Tgal |
$198,980 1,057,020 lb |
$(-579,720) - $ |
$244,930 - $ |
$198,225 - $ |
$677,815 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $424,900 Cost: $37,685 |
$6,680 | 317,995 | $200 | 45 | - | - | $249,340 | 283,266,098 | $46,250 | 322,420 | - | - | $122,430 | - | - | - | - | - | $6,680 317,995 kWh |
$200 45 kW-months/year |
- - MMBtu |
$249,340 283,266,098 Tgal |
$46,250 322,420 lb |
- - $ |
$122,430 - $ |
- - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | lb | $ | $ | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Primary Product | By-product Production | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Solid Waste (non-haz) | Personnel Changes | Primary Raw Material | Primary Product | By-product Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||