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IAC Assessment: TN0646
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IAC Assessment: TN0646
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Tennessee
Assessment Year 1998
Principal Product Steel gears, aluminum parts and assembled gear cases for boa
NAICS n/a
SIC 3519 - Internal Combustion Engines, Nec
Sales <$500,000
# of Employees 219
Plant Area (Sq.Ft.) 128,000
Annual Production 180,000 Pieces
Production Hrs. Annual 6,600
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $410,053 11,875,147 kWh $0.03
Electricity Demand $110,243 30,511 kW-months/year $3.61
Electricity Fees $14,653 - $ -
LPG $44,660 8,641 MMBtu $5.17
TOTAL ENERGY COSTS $692,713
RECOMMENDED SAVINGS* $649,915 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $648,315
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Primary Product Electricity Usage Electricity Demand LPG Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$603,410
Cost:
$51,350
- - - - - - $554,610 47,928 - - $48,800 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$554,610
47,928
gal
-
-
lb
$48,800
-
$
-
-
$
02: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$28,800
Cost:
$21,900
- - - - - - - - - - - - $28,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$28,800
-
$
03: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$8,900
Cost:
$13,600
$8,900 269,637 - - - - - - - - - - - - $8,900
269,637
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,325
Cost:
$5,000
$3,675 111,372 $650 180 - - - - - - - - - - $3,675
111,372
kWh
$650
180
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$2,880
Cost:
-
- - - - - - - - $2,880 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$2,880
-
lb
-
-
$
-
-
$
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,600
Cost:
-
- - - - $1,600 310 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,600
310
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$649,915
Cost:
$91,850
$12,575 381,009 $650 180 $1,600 310 $554,610 47,928 $2,880 - $48,800 - $28,800 - $12,575
381,009
kWh
$650
180
kW-months/year
$1,600
310
MMBtu
$554,610
47,928
gal
$2,880
-
lb
$48,800
-
$
$28,800
-
$
TOTAL IMPLEMENTED Savings:
$648,315
Cost:
$91,850
$12,575 381,009 $650 180 - - $554,610 47,928 $2,880 - $48,800 - $28,800 - $12,575
381,009
kWh
$650
180
kW-months/year
-
-
MMBtu
$554,610
47,928
gal
$2,880
-
lb
$48,800
-
$
$28,800
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand LPG Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Primary Product Electricity Usage Electricity Demand LPG Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost Primary Product