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IAC Assessment: TN0647
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IAC Assessment: TN0647
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IAC Center University of Tennessee
Assessment Year 1999
Principal Product Thermo-formed plastic components
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 42,500
Annual Production 2,500,000 Pieces
Production Hrs. Annual 6,240
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $113,530 3,292,204 kWh $0.03
Electricity Demand $61,900 7,263 kW-months/year $8.52
Electricity Fees $1,820 - $ -
Natural Gas $9,736 1,856 MMBtu $5.25
TOTAL ENERGY COSTS $186,986
RECOMMENDED SAVINGS* $1,116,135 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $530
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ lb $ $
01: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$754,000
Cost:
$1,851,360
- - - - $2,590,000 4,080,000 $(-1,836,000) - -
-
kWh
-
-
kW-months/year
$2,590,000
4,080,000
lb
$(-1,836,000)
-
$
02: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$339,565
Cost:
$329,440
$(-7,680) (-232,708) $(-4,670) (-492) $376,875 376,875 $(-24,960) - $(-7,680)
(-232,708)
kWh
$(-4,670)
(-492)
kW-months/year
$376,875
376,875
lb
$(-24,960)
-
$
03: 4.4210 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$21,000
Cost:
$16,000
- - - - - - $21,000 - -
-
kWh
-
-
kW-months/year
-
-
lb
$21,000
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,040
Cost:
$500
$700 21,102 $340 3 - - - - $700
21,102
kWh
$340
3
kW-months/year
-
-
lb
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$530
Cost:
-
$300 9,086 $230 2 - - - - $300
9,086
kWh
$230
2
kW-months/year
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$1,116,135
Cost:
$2,197,300
$(-6,680) (-202,520) $(-4,100) (-487) $2,966,875 4,456,875 $(-1,839,960) - $(-6,680)
(-202,520)
kWh
$(-4,100)
(-487)
kW-months/year
$2,966,875
4,456,875
lb
$(-1,839,960)
-
$
TOTAL IMPLEMENTED Savings:
$530
Cost:
-
$300 9,086 $230 2 - - - - $300
9,086
kWh
$230
2
kW-months/year
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes