IAC logo
IAC Assessment: TN0655
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: TN0655
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Tennessee
Assessment Year 1999
Principal Product Polyester polymers and fibers
NAICS n/a
SIC 2824 - Organic Fibers, Noncellulosic
Sales $50,000,000-$100,000,000
# of Employees 110
Plant Area (Sq.Ft.) 3,764,300
Annual Production 120,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,261,890 46,339,098 kWh $0.03
Electricity Demand $750,022 75,849 kW-months/year $9.89
Electricity Fees $(-15,431) - $ -
Natural Gas $223,557 58,441 MMBtu $3.83
TOTAL ENERGY COSTS $2,320,029
RECOMMENDED SAVINGS* $342,525 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $81,375
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$93,920
Cost:
$120,140
$90,010 3,913,541 $55,050 5,376 $(-51,140) (-13,353) - - - - - - - - $90,010
3,913,541
kWh
$55,050
5,376
kW-months/year
$(-51,140)
(-13,353)
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$6,480
Cost:
$1,000
$4,020 174,678 $2,460 240 - - - - - - - - - - $4,020
174,678
kWh
$2,460
240
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,135
Cost:
$5,115
$1,415 61,547 $1,720 168 - - - - - - - - - - $1,415
61,547
kWh
$1,720
168
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
04: 3.1291 ELIMINATE PRACTICE OF MIXING WASTE STREAMS Savings:
$78,240
Cost:
$6,600
- - - - - - $18,020 36,043,856 $16,060 11,327 $44,160 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$18,020
36,043,856
Tgal
$16,060
11,327
gal
$44,160
-
$
-
-
$
05: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$48,250
Cost:
$111,600
$29,940 1,301,583 $18,310 1,788 - - - - - - - - - - $29,940
1,301,583
kWh
$18,310
1,788
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
06: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$112,500
Cost:
$60,000
- - - - - - - - - - - - $112,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$112,500
-
$
TOTAL RECOMMENDED Savings:
$342,525
Cost:
$304,455
$125,385 5,451,349 $77,540 7,572 $(-51,140) (-13,353) $18,020 36,043,856 $16,060 11,327 $44,160 - $112,500 - $125,385
5,451,349
kWh
$77,540
7,572
kW-months/year
$(-51,140)
(-13,353)
MMBtu
$18,020
36,043,856
Tgal
$16,060
11,327
gal
$44,160
-
$
$112,500
-
$
TOTAL IMPLEMENTED Savings:
$81,375
Cost:
$11,715
$1,415 61,547 $1,720 168 - - $18,020 36,043,856 $16,060 11,327 $44,160 - - - $1,415
61,547
kWh
$1,720
168
kW-months/year
-
-
MMBtu
$18,020
36,043,856
Tgal
$16,060
11,327
gal
$44,160
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost Primary Product