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IAC Assessment: TN0655
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IAC Assessment: TN0655
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IAC Center University of Tennessee
Assessment Year 1999
Principal Product Polyester polymers and fibers
NAICS n/a
SIC 2824 - Organic Fibers, Noncellulosic
Sales $50,000,000-$100,000,000
# of Employees 110
Plant Area (Sq.Ft.) 3,764,300
Annual Production 120,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,261,890 46,339,098 kWh $0.03
Electricity Demand $750,022 75,849 kW-months/year $9.89
Electricity Fees $(-15,431) - $ -
Natural Gas $223,557 58,441 MMBtu $3.83
TOTAL ENERGY COSTS $2,320,029
RECOMMENDED SAVINGS* $342,525 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $81,375
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$93,920
Cost:
$120,140
$90,010 3,913,541 $55,050 5,376 $(-51,140) (-13,353) - - - - - - - - $90,010
3,913,541
kWh
$55,050
5,376
kW-months/year
$(-51,140)
(-13,353)
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$6,480
Cost:
$1,000
$4,020 174,678 $2,460 240 - - - - - - - - - - $4,020
174,678
kWh
$2,460
240
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,135
Cost:
$5,115
$1,415 61,547 $1,720 168 - - - - - - - - - - $1,415
61,547
kWh
$1,720
168
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
04: 3.1291 ELIMINATE PRACTICE OF MIXING WASTE STREAMS Savings:
$78,240
Cost:
$6,600
- - - - - - $18,020 36,043,856 $16,060 11,327 $44,160 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$18,020
36,043,856
Tgal
$16,060
11,327
gal
$44,160
-
$
-
-
$
05: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$48,250
Cost:
$111,600
$29,940 1,301,583 $18,310 1,788 - - - - - - - - - - $29,940
1,301,583
kWh
$18,310
1,788
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
06: 4.3210 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$112,500
Cost:
$60,000
- - - - - - - - - - - - $112,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$112,500
-
$
TOTAL RECOMMENDED Savings:
$342,525
Cost:
$304,455
$125,385 5,451,349 $77,540 7,572 $(-51,140) (-13,353) $18,020 36,043,856 $16,060 11,327 $44,160 - $112,500 - $125,385
5,451,349
kWh
$77,540
7,572
kW-months/year
$(-51,140)
(-13,353)
MMBtu
$18,020
36,043,856
Tgal
$16,060
11,327
gal
$44,160
-
$
$112,500
-
$
TOTAL IMPLEMENTED Savings:
$81,375
Cost:
$11,715
$1,415 61,547 $1,720 168 - - $18,020 36,043,856 $16,060 11,327 $44,160 - - - $1,415
61,547
kWh
$1,720
168
kW-months/year
-
-
MMBtu
$18,020
36,043,856
Tgal
$16,060
11,327
gal
$44,160
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Ancillary Material Cost Primary Product