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IAC Assessment: TN0656
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IAC Assessment: TN0656
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IAC Center University of Tennessee
Assessment Year 1999
Principal Product Rayon staple fiber
NAICS n/a
SIC 2923 -
Sales $50,000,000-$100,000,000
# of Employees 410
Plant Area (Sq.Ft.) 1,000,000
Annual Production 115,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $200,299 7,789,566 kWh $0.03
Electricity Demand $104,651 10,924 kW-months/year $9.58
Electricity Fees $(-17,475) - $ -
Coal $5,840,640 4,563,000 MMBtu $1.28
TOTAL ENERGY COSTS $6,436,619
RECOMMENDED SAVINGS* $874,150 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $327,320
#|Description Savings
Cost
Status Coal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Coal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption
$ MMBtu $ lb $ $ $ $ $ Tgal
01: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$400,000
Cost:
$618,000
- - - - - - - - $400,000 - -
-
MMBtu
-
-
lb
-
-
$
-
-
$
$400,000
-
Tgal
02: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$175,220
Cost:
$82,400
$175,220 136,890 - - - - - - - - $175,220
136,890
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 3.4151 MINIMIZE WATER USAGE Savings:
$143,010
Cost:
$60,900
$48,400 29,000 - - - - - - $94,610 - $48,400
29,000
MMBtu
-
-
lb
-
-
$
-
-
$
$94,610
-
Tgal
04: 4.443 INSTALL AUTOMATIC BOILER FUEL FEED SYSTEM Savings:
$130,100
Cost:
$137,500
- - - - $(-52,420) - $182,520 - - - -
-
MMBtu
-
-
lb
$(-52,420)
-
$
$182,520
-
$
-
-
Tgal
05: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$22,000
Cost:
-
- - $22,000 14,640,000 - - - - - - -
-
MMBtu
$22,000
14,640,000
lb
-
-
$
-
-
$
-
-
Tgal
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,020
Cost:
$3,560
$2,020 1,575 - - - - - - - - $2,020
1,575
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,800
Cost:
$2,380
$1,800 1,410 - - - - - - - - $1,800
1,410
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$874,150
Cost:
$904,740
$227,440 168,875 $22,000 14,640,000 $(-52,420) - $182,520 - $494,610 - $227,440
168,875
MMBtu
$22,000
14,640,000
lb
$(-52,420)
-
$
$182,520
-
$
$494,610
-
Tgal
TOTAL IMPLEMENTED Savings:
$327,320
Cost:
$219,900
$175,220 136,890 $22,000 14,640,000 $(-52,420) - $182,520 - - - $175,220
136,890
MMBtu
$22,000
14,640,000
lb
$(-52,420)
-
$
$182,520
-
$
-
-
Tgal
Savings
Cost
$ MMBtu $ lb $ $ $ $ $ Tgal
Coal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Coal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption