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IAC Assessment: TN0658
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IAC Assessment: TN0658
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Tennessee
Assessment Year 1999
Principal Product Laminated boards, laminate sheets, fiberglass sheets
NAICS n/a
SIC 2541 - Wood Partitions And Fixtures
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 175,000
Annual Production 39,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $202,430 5,890,387 kWh $0.03
Electricity Demand $159,641 18,516 kW-months/year $8.62
Electricity Fees $10,364 - $ -
Natural Gas $160,608 31,620 MMBtu $5.08
TOTAL ENERGY COSTS $898,958
RECOMMENDED SAVINGS* $467,760 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,790
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 3.6123 BURN WOOD BY-PRODUCTS FOR HEAT Savings:
$194,600
Cost:
$52,000
- - - - $74,600 14,690 $120,000 - - - -
-
kWh
-
-
kW-months/year
$74,600
14,690
MMBtu
$120,000
-
lb
-
-
$
02: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$120,000
Cost:
$2,400
- - - - - - $120,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$120,000
-
lb
-
-
$
03: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$112,500
Cost:
$32,000
- - - - - - $112,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$112,500
-
lb
-
-
$
04: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$25,000
Cost:
$5,500
- - - - - - - - $25,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$25,000
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$9,160
Cost:
$1,400
$4,920 153,869 $4,240 444 - - - - - - $4,920
153,869
kWh
$4,240
444
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,780
Cost:
$2,630
$2,780 86,753 - - - - - - - - $2,780
86,753
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,360
Cost:
$1,330
$670 20,809 $690 72 - - - - - - $670
20,809
kWh
$690
72
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,010
Cost:
$4,000
$665 20,809 $345 36 - - - - - - $665
20,809
kWh
$345
36
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$700
Cost:
$810
- - - - $700 138 - - - - -
-
kWh
-
-
kW-months/year
$700
138
MMBtu
-
-
lb
-
-
$
10: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$650
Cost:
-
$310 9,672 $340 36 - - - - - - $310
9,672
kWh
$340
36
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$467,760
Cost:
$102,070
$9,345 291,912 $5,615 588 $75,300 14,828 $352,500 - $25,000 - $9,345
291,912
kWh
$5,615
588
kW-months/year
$75,300
14,828
MMBtu
$352,500
-
lb
$25,000
-
$
TOTAL IMPLEMENTED Savings:
$28,790
Cost:
$12,130
$3,445 107,562 $345 36 - - - - $25,000 - $3,445
107,562
kWh
$345
36
kW-months/year
-
-
MMBtu
-
-
lb
$25,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product