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IAC Assessment: TN0667
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IAC Assessment: TN0667
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Tennessee
Assessment Year 1999
Principal Product Aluminum Wheels
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 285
Plant Area (Sq.Ft.) 160,000
Annual Production 1,200,000 Pieces
Production Hrs. Annual 8,760
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $666,620 19,050,411 kWh $0.03
Electricity Demand $292,345 34,008 kW-months/year $8.60
Electricity Fees $15,168 - $ -
Natural Gas $311,615 67,000 MMBtu $4.65
TOTAL ENERGY COSTS $1,285,748
RECOMMENDED SAVINGS* $359,650 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $79,062
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Water Consumption Electricity Usage Electricity Fees Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Water Consumption
$ kWh $ $ $ Tgal $ lb $ $ $ $ $ Tgal
01: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$222,220
Cost:
$77,760
- - - - - - $(-2,000,000) 2,886,000 - - $2,222,220 - - - -
-
kWh
-
-
$
-
-
Tgal
$(-2,000,000)
2,886,000
lb
-
-
$
$2,222,220
-
$
-
-
Tgal
02: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$52,782
Cost:
$80,100
$52,782 8,352,872 - - - - - - - - - - - - $52,782
8,352,872
kWh
-
-
$
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 3.4155 METER WASTE WATER Savings:
$26,280
Cost:
$2,980
- - - - $26,280 6,570,000 - - - - - - - - -
-
kWh
-
-
$
$26,280
6,570,000
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 4.4320 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$22,500
Cost:
$25,000
- - - - - - - - $22,500 - - - - - -
-
kWh
-
-
$
-
-
Tgal
-
-
lb
$22,500
-
$
-
-
$
-
-
Tgal
05: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$20,700
Cost:
$21,780
- - - - $10,350 2,587,500 - - - - - - $10,350 - -
-
kWh
-
-
$
$10,350
2,587,500
Tgal
-
-
lb
-
-
$
-
-
$
$10,350
-
Tgal
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$15,168
Cost:
$29,100
- - $15,168 - - - - - - - - - - - -
-
kWh
$15,168
-
$
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$359,650
Cost:
$236,720
$52,782 8,352,872 $15,168 - $36,630 9,157,500 $(-2,000,000) 2,886,000 $22,500 - $2,222,220 - $10,350 - $52,782
8,352,872
kWh
$15,168
-
$
$36,630
9,157,500
Tgal
$(-2,000,000)
2,886,000
lb
$22,500
-
$
$2,222,220
-
$
$10,350
-
Tgal
TOTAL IMPLEMENTED Savings:
$79,062
Cost:
$83,080
$52,782 8,352,872 - - $26,280 6,570,000 - - - - - - - - $52,782
8,352,872
kWh
-
-
$
$26,280
6,570,000
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ $ $ Tgal $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Fees Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Water Consumption Electricity Usage Electricity Fees Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Water Consumption