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IAC Assessment: TN0681
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IAC Assessment: TN0681
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IAC Center University of Tennessee
Assessment Year 2000
Principal Product Hot dip metal galvanizing
NAICS n/a
SIC 3312 - Blast Furnaces And Steel Mills
Sales $5,000,000-$10,000,000
# of Employees 65
Plant Area (Sq.Ft.) 16,628
Annual Production 52,000,000 Pounds
Production Hrs. Annual 6,552
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $32,114 783,705 kWh $0.04
Electricity Demand $8,652 1,460 kW-months/year $5.93
Electricity Fees $731 - $ -
Natural Gas $154,526 54,517 MMBtu $2.83
LPG $6,631 961 MMBtu $6.90
TOTAL ENERGY COSTS $246,629
RECOMMENDED SAVINGS* $76,318 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,883
#|Description Savings
Cost
Status Electricity Usage Other Liquid (haz) Personnel Changes Administrative Changes Primary Product Electricity Usage Other Liquid (haz) Personnel Changes Administrative Changes Primary Product
$ kWh $ gal $ $ $ $ $ $
01: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$32,683
Cost:
$83,500
- - $25,970 3,023 $1,200 - $5,513 - - - -
-
kWh
$25,970
3,023
gal
$1,200
-
$
$5,513
-
$
-
-
$
02: 4.4210 MODIFY CURRENT INCENTIVE PROGRAM Savings:
$20,000
Cost:
$16,083
- - - - - - $20,000 - - - -
-
kWh
-
-
gal
-
-
$
$20,000
-
$
-
-
$
03: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$11,200
Cost:
$23,000
- - - - - - - - $11,200 - -
-
kWh
-
-
gal
-
-
$
-
-
$
$11,200
-
$
04: 2.7122 DISCONNECT BALLASTS Savings:
$6,170
Cost:
$250
$6,170 69,168 - - - - - - - - $6,170
69,168
kWh
-
-
gal
-
-
$
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,865
Cost:
$9,000
$3,865 400,059 - - - - - - - - $3,865
400,059
kWh
-
-
gal
-
-
$
-
-
$
-
-
$
06: 2.2514 COVER OPEN TANKS Savings:
$2,400
Cost:
$1,700
$2,400 248,242 - - - - - - - - $2,400
248,242
kWh
-
-
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$76,318
Cost:
$133,533
$12,435 717,469 $25,970 3,023 $1,200 - $25,513 - $11,200 - $12,435
717,469
kWh
$25,970
3,023
gal
$1,200
-
$
$25,513
-
$
$11,200
-
$
TOTAL IMPLEMENTED Savings:
$63,883
Cost:
$122,583
- - $25,970 3,023 $1,200 - $25,513 - $11,200 - -
-
kWh
$25,970
3,023
gal
$1,200
-
$
$25,513
-
$
$11,200
-
$
Savings
Cost
$ kWh $ gal $ $ $ $ $ $
Electricity Usage Other Liquid (haz) Personnel Changes Administrative Changes Primary Product Electricity Usage Other Liquid (haz) Personnel Changes Administrative Changes Primary Product