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IAC Assessment: TN0687
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IAC Assessment: TN0687
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IAC Center University of Tennessee
Assessment Year 2000
Principal Product transformers
NAICS n/a
SIC 3612 - Transformers, Except Electronic
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 260,000
Annual Production 1,902 Pieces
Production Hrs. Annual 4,845
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $93,598 1,970,985 kWh $0.05
Electricity Demand $34,947 5,522 kW-months/year $6.33
Natural Gas $35,778 7,156 MMBtu $5.00
TOTAL ENERGY COSTS $209,161
RECOMMENDED SAVINGS* $53,088 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,857
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
01: 3.2111 INSTALL REDUNDANT EQUIPMENT TO AVOID LOSSES CAUSED BY EQUIPMENT FAILURE AND ROUTINE MAINTENANCE Savings:
$25,255
Cost:
$1,075
$880 9,672 - - - - - - - - $24,375 - $880
9,672
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$24,375
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,703
Cost:
$750
$6,447 137,163 $256 3 - - - - - - - - $6,447
137,163
kWh
$256
3
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
03: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$6,496
Cost:
$14,340
- - - - - - $916 247,500 $5,580 733 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$916
247,500
Tgal
$5,580
733
gal
-
-
$
04: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$4,210
Cost:
$820
- - - - - - - - $4,210 957 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$4,210
957
gal
-
-
$
05: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$3,280
Cost:
$2,925
$3,280 135,404 - - - - - - - - - - $3,280
135,404
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,289
Cost:
$2,150
$320 6,741 - - $1,969 143 - - - - - - $320
6,741
kWh
-
-
kW-months/year
$1,969
143
MMBtu
-
-
Tgal
-
-
gal
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,680
Cost:
$350
$1,000 36,928 $680 9 - - - - - - - - $1,000
36,928
kWh
$680
9
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,562
Cost:
$188
- - - - $1,562 306 - - - - - - -
-
kWh
-
-
kW-months/year
$1,562
306
MMBtu
-
-
Tgal
-
-
gal
-
-
$
09: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$893
Cost:
$2,950
- - - - $893 175 - - - - - - -
-
kWh
-
-
kW-months/year
$893
175
MMBtu
-
-
Tgal
-
-
gal
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$720
Cost:
-
$420 15,533 $300 4 - - - - - - - - $420
15,533
kWh
$300
4
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$53,088
Cost:
$25,548
$12,347 341,441 $1,236 16 $4,424 624 $916 247,500 $9,790 1,690 $24,375 - $12,347
341,441
kWh
$1,236
16
kW-months/year
$4,424
624
MMBtu
$916
247,500
Tgal
$9,790
1,690
gal
$24,375
-
$
TOTAL IMPLEMENTED Savings:
$40,857
Cost:
$5,145
$9,067 206,037 $1,236 16 $1,969 143 - - $4,210 957 $24,375 - $9,067
206,037
kWh
$1,236
16
kW-months/year
$1,969
143
MMBtu
-
-
Tgal
$4,210
957
gal
$24,375
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) One-time Revenue or Avoided Cost