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IAC Assessment: TN0690
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IAC Assessment: TN0690
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IAC Center University of Tennessee
Assessment Year 2000
Principal Product Cast aluminum wheels
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 300,000
Annual Production 1,275,000 Pieces
Production Hrs. Annual 7,344
Location (State) KY
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,210,739 40,669,696 kWh $0.03
Electricity Demand $330,094 61,242 kW-months/year $5.39
Natural Gas $1,442,080 480,040 MMBtu $3.00
TOTAL ENERGY COSTS $7,090,755
RECOMMENDED SAVINGS* $700,738 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $258,893
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$272,160
Cost:
$169,485
- - $272,160 72,860 - - - - - - - - -
-
kWh
$272,160
72,860
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$164,990
Cost:
$183,505
$(-2,085) 54,807 - - - - - - $167,075 - - - $(-2,085)
54,807
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$167,075
-
$
-
-
$
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$93,903
Cost:
$3,930
$18,453 485,053 $175,695 58,565 - - - - $(-100,245) - - - $18,453
485,053
kWh
$175,695
58,565
MMBtu
-
-
Tgal
-
-
lb
$(-100,245)
-
$
-
-
$
04: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$72,100
Cost:
-
- - $72,100 - - - - - - - - - -
-
kWh
$72,100
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$29,370
Cost:
$9,805
- - $29,370 9,790 - - - - - - - - -
-
kWh
$29,370
9,790
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$32,000
Cost:
$13,020
- - - - $32,000 5,100,000 - - - - - - -
-
kWh
-
-
MMBtu
$32,000
5,100,000
Tgal
-
-
lb
-
-
$
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$17,200
Cost:
$5,810
- - - - - - $16,000 800,000 - - $1,200 - -
-
kWh
-
-
MMBtu
-
-
Tgal
$16,000
800,000
lb
-
-
$
$1,200
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$14,310
Cost:
$33,160
- - $14,310 4,770 - - - - - - - - -
-
kWh
$14,310
4,770
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
09: 2.2514 COVER OPEN TANKS Savings:
$4,705
Cost:
$2,280
- - $4,705 1,568 - - - - - - - - -
-
kWh
$4,705
1,568
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$700,738
Cost:
$420,995
$16,368 539,860 $568,340 147,553 $32,000 5,100,000 $16,000 800,000 $66,830 - $1,200 - $16,368
539,860
kWh
$568,340
147,553
MMBtu
$32,000
5,100,000
Tgal
$16,000
800,000
lb
$66,830
-
$
$1,200
-
$
TOTAL IMPLEMENTED Savings:
$258,893
Cost:
$187,435
$16,368 539,860 $175,695 58,565 - - - - $66,830 - - - $16,368
539,860
kWh
$175,695
58,565
MMBtu
-
-
Tgal
-
-
lb
$66,830
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes