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IAC Assessment: TT0012
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IAC Assessment: TT0012
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IAC Center Tennessee Technological University
Assessment Year 2007
Principal Product Rubber Bladders
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3061 - Mechanical Rubber Goods
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 80,000
Annual Production 192,000 Pieces
Production Hrs. Annual 5,020
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $174,797 2,367,360 kWh $0.07
Electricity Fees $5,020 - $ -
Natural Gas $294,848 57,720 MMBtu $5.11
TOTAL ENERGY COSTS $496,121
RECOMMENDED SAVINGS* $94,240 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,771
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$331
Cost:
$600
- - $331 39 -
-
kWh
$331
39
MMBtu
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,237
Cost:
$200
$3,237 5,001 - - $3,237
5,001
kWh
-
-
MMBtu
03: 2.213 Leaks and Insulation Savings:
$9,860
Cost:
$1,491
- - $9,860 886 -
-
kWh
$9,860
886
MMBtu
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$31,671
Cost:
$79,800
$31,671 3,360 - - $31,671
3,360
kWh
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$343
Cost:
$868
$343 3,086 - - $343
3,086
kWh
-
-
MMBtu
06: 2.492 Savings:
$648
Cost:
$1,275
$648 10,800 - - $648
10,800
kWh
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$45,660
Cost:
$28,527
- - $45,660 5,377 -
-
kWh
$45,660
5,377
MMBtu
08: 2.492 Savings:
$2,490
Cost:
$1,019
$2,490 41,508 - - $2,490
41,508
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$94,240
Cost:
$113,780
$38,389 63,755 $55,851 6,302 $38,389
63,755
kWh
$55,851
6,302
MMBtu
TOTAL IMPLEMENTED Savings:
$13,771
Cost:
$3,159
$3,580 8,087 $10,191 925 $3,580
8,087
kWh
$10,191
925
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas