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IAC Assessment: TT0050
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IAC Assessment: TT0050
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IAC Center Tennessee Technological University
Assessment Year 2010
Principal Product Automotive Lighting
NAICS 335110 - Electric Lamp Bulb and Part Manufacturing
SIC 3641 - Electric Lamps
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 140,000
Annual Production 65,000,000 Pieces
Production Hrs. Annual 3,840
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $215,753 5,314,000 kWh $0.04
Electricity Demand $212,031 16,435 kW-months/year $12.90
Electricity Fees $7,663 - $ -
Natural Gas $81,700 7,050 MMBtu $11.59
TOTAL ENERGY COSTS $517,147
RECOMMENDED SAVINGS* $95,379 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $47,579
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Gas Electricity Usage Electricity Demand Other Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$40,500
Cost:
$2,900
$11,000 261,100 $29,500 2,148 - - $11,000
261,100
kWh
$29,500
2,148
kW-months/year
-
-
MMBtu
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$40,479
Cost:
$4,300
$10,966 261,100 $29,513 2,148 - - $10,966
261,100
kWh
$29,513
2,148
kW-months/year
-
-
MMBtu
03: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$6,800
Cost:
$1,000
- - - - $6,800 18 -
-
kWh
-
-
kW-months/year
$6,800
18
MMBtu
04: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$4,900
Cost:
$500
$1,600 38,400 $3,300 240 - - $1,600
38,400
kWh
$3,300
240
kW-months/year
-
-
MMBtu
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$2,200
Cost:
-
- - - - $2,200 6 -
-
kWh
-
-
kW-months/year
$2,200
6
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$500
Cost:
$400
$500 11,636 - - - - $500
11,636
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$95,379
Cost:
$9,100
$24,066 572,236 $62,313 4,536 $9,000 24 $24,066
572,236
kWh
$62,313
4,536
kW-months/year
$9,000
24
MMBtu
TOTAL IMPLEMENTED Savings:
$47,579
Cost:
$4,800
$12,566 299,500 $32,813 2,388 $2,200 6 $12,566
299,500
kWh
$32,813
2,388
kW-months/year
$2,200
6
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Other Gas Electricity Usage Electricity Demand Other Gas