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IAC Assessment: TT0054
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IAC Assessment: TT0054
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IAC Center Tennessee Technological University
Assessment Year 2010
Principal Product Air Compressors
NAICS 333912 - Air and Gas Compressor Manufacturing
SIC 3563 - Air And Gas Compressors
Sales $100,000,000-$500,000,000
# of Employees 328
Plant Area (Sq.Ft.) 466,100
Annual Production 570,868 Pieces
Production Hrs. Annual 4,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $427,205 8,790,697 kWh $0.05
Electricity Demand $382,451 30,988 kW-months/year $12.34
Natural Gas $193,400 1,910 MMBtu $101.26
TOTAL ENERGY COSTS $1,003,056
RECOMMENDED SAVINGS* $251,490 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $251,490
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7314 REDUCE VENTILATION AIR Savings:
$204,750
Cost:
$50,000
$77,900 623,600 - - $126,850 9,800 $77,900
623,600
kWh
-
-
kW-months/year
$126,850
9,800
MMBtu
02: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$23,040
Cost:
$10,000
- - - - $23,040 2,160 -
-
kWh
-
-
kW-months/year
$23,040
2,160
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,350
Cost:
$20,000
- - $18,350 1,452 - - -
-
kWh
$18,350
1,452
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,700
Cost:
$4,500
$3,700 124,350 - - - - $3,700
124,350
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,240
Cost:
$4,000
$680 22,900 $560 44 - - $680
22,900
kWh
$560
44
kW-months/year
-
-
MMBtu
06: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$410
Cost:
$50
$260 8,890 $150 12 - - $260
8,890
kWh
$150
12
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$251,490
Cost:
$88,550
$82,540 779,740 $19,060 1,508 $149,890 11,960 $82,540
779,740
kWh
$19,060
1,508
kW-months/year
$149,890
11,960
MMBtu
TOTAL IMPLEMENTED Savings:
$251,490
Cost:
$88,550
$82,540 779,740 $19,060 1,508 $149,890 11,960 $82,540
779,740
kWh
$19,060
1,508
kW-months/year
$149,890
11,960
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas