IAC logo
IAC Assessment: TT0055
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: TT0055
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Tennessee Technological University
Assessment Year 2010
Principal Product Motor Parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 56,000
Annual Production 17,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $71,418 644,400 kWh $0.11
Natural Gas $21,216 2,041 MMBtu $10.40
TOTAL ENERGY COSTS $101,918
RECOMMENDED SAVINGS* $20,296 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,787
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Administrative Changes Electricity Usage Electricity Demand Electricity Fees Water Disposal Administrative Changes
$ kWh $ kW-months/year $ $ $ Tgal $ $
01: 2.7314 REDUCE VENTILATION AIR Savings:
$5,009
Cost:
$17,120
$5,009 55,663 - - - - - - - - $5,009
55,663
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,430
Cost:
$13,000
- - - - $11,430 - - - - - -
-
kWh
-
-
kW-months/year
$11,430
-
$
-
-
Tgal
-
-
$
03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$560
Cost:
$825
- - - - - - $560 187,200 - - -
-
kWh
-
-
kW-months/year
-
-
$
$560
187,200
Tgal
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,500
Cost:
$632
$1,500 16,101 - - - - - - - - $1,500
16,101
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$520
Cost:
$15
$520 2,400 - - - - - - - - $520
2,400
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
$
06: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$253
Cost:
$250
- - - - - - - - $253 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$253
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,024
Cost:
$40
$999 11,101 $25 25 - - - - - - $999
11,101
kWh
$25
25
kW-months/year
-
-
$
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$20,296
Cost:
$31,882
$8,028 85,265 $25 25 $11,430 - $560 187,200 $253 - $8,028
85,265
kWh
$25
25
kW-months/year
$11,430
-
$
$560
187,200
Tgal
$253
-
$
TOTAL IMPLEMENTED Savings:
$13,787
Cost:
$14,130
$1,519 13,501 $25 25 $11,430 - $560 187,200 $253 - $1,519
13,501
kWh
$25
25
kW-months/year
$11,430
-
$
$560
187,200
Tgal
$253
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Water Disposal Administrative Changes Electricity Usage Electricity Demand Electricity Fees Water Disposal Administrative Changes