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IAC Assessment: TT0063
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IAC Assessment: TT0063
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IAC Center Tennessee Technological University
Assessment Year 2011
Principal Product Valves
NAICS 332912 - Fluid Power Valve and Hose Fitting Manufacturing
SIC 3492 - Fluid Power Valves & Hose Fittings
Sales $100,000,000-$500,000,000
# of Employees 330
Plant Area (Sq.Ft.) 290,000
Annual Production 660,000 Pieces
Production Hrs. Annual 6,000
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $405,359 14,425,488 kWh $0.03
Electricity Demand $227,670 29,482 kW-months/year $7.72
Electricity Fees $396,484 - $ -
Natural Gas $55,030 6,025 MMBtu $9.13
TOTAL ENERGY COSTS $1,127,144
RECOMMENDED SAVINGS* $32,186 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $900
#|Description Savings
Cost
Status Electricity Usage Water Disposal Electricity Usage Water Disposal
$ kWh $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$339
Cost:
-
$339 12,093 - - $339
12,093
kWh
-
-
Tgal
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$6,712
Cost:
$4,800
$6,712 238,880 - - $6,712
238,880
kWh
-
-
Tgal
03: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,238
Cost:
-
$1,238 44,044 - - $1,238
44,044
kWh
-
-
Tgal
04: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$900
Cost:
$1,050
- - $900 500,000 -
-
kWh
$900
500,000
Tgal
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$8,057
Cost:
$30,500
$8,057 287,000 - - $8,057
287,000
kWh
-
-
Tgal
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$12,516
Cost:
$4,000
$12,516 445,434 - - $12,516
445,434
kWh
-
-
Tgal
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,424
Cost:
$120
$2,424 86,283 - - $2,424
86,283
kWh
-
-
Tgal
TOTAL RECOMMENDED Savings:
$32,186
Cost:
$40,470
$31,286 1,113,734 $900 500,000 $31,286
1,113,734
kWh
$900
500,000
Tgal
TOTAL IMPLEMENTED Savings:
$900
Cost:
$1,050
- - $900 500,000 -
-
kWh
$900
500,000
Tgal
Savings
Cost
$ kWh $ Tgal
Electricity Usage Water Disposal Electricity Usage Water Disposal