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IAC Assessment: TT0078
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IAC Assessment: TT0078
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IAC Center Tennessee Technological University
Assessment Year 2011
Principal Product Coated Fabrics
NAICS 313320 - Fabric Coating Mills
SIC 2221 - Broadwoven Fabric Mills, Manmade
Sales $100,000,000-$500,000,000
# of Employees 150
Plant Area (Sq.Ft.) 160,000
Annual Production 19,000,000 Units
Production Hrs. Annual 8,568
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $529,949 7,295,280 kWh $0.07
Natural Gas $649,526 58,985 MMBtu $11.01
TOTAL ENERGY COSTS $1,179,475
RECOMMENDED SAVINGS* $47,933 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,743
#|Description Savings
Cost
Status Electricity Usage Electricity Usage
$ kWh
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$8,585
Cost:
$29,500
$8,585 71,540 $8,585
71,540
kWh
02: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$10,364
Cost:
$5,531
$10,364 148,055 $10,364
148,055
kWh
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$7,023
Cost:
$1,480
$7,023 100,327 $7,023
100,327
kWh
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,720
Cost:
$800
$6,720 96,010 $6,720
96,010
kWh
05: 2.2692 USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER Savings:
$15,241
Cost:
$12,500
$15,241 217,734 $15,241
217,734
kWh
TOTAL RECOMMENDED Savings:
$47,933
Cost:
$49,811
$47,933 633,666 $47,933
633,666
kWh
TOTAL IMPLEMENTED Savings:
$13,743
Cost:
$2,280
$13,743 196,337 $13,743
196,337
kWh
Savings
Cost
$ kWh
Electricity Usage Electricity Usage