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IAC Assessment: TT0142
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IAC Assessment: TT0142
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IAC Center Tennessee Technological University
Assessment Year 2014
Principal Product Residential Oven Racks
NAICS 331222 - Steel Wire Drawing
SIC 3312 - Blast Furnaces And Steel Mills
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 130,000
Annual Production 4,992,000 Pieces
Production Hrs. Annual 5,000
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $254,137 3,969,600 kWh $0.06
Electricity Demand $130,911 10,330 kW-months/year $12.67
Electricity Fees $36,307 - $ -
Natural Gas $126,258 23,004 MMBtu $5.49
TOTAL ENERGY COSTS $547,613
RECOMMENDED SAVINGS* $15,720 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,005
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,305
Cost:
$1,400
- - - - $2,305 420 -
-
kWh
-
-
kW-months/year
$2,305
420
MMBtu
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$299
Cost:
$596
- - - - $299 55 -
-
kWh
-
-
kW-months/year
$299
55
MMBtu
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$861
Cost:
$1,662
- - - - $861 157 -
-
kWh
-
-
kW-months/year
$861
157
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,651
Cost:
$3,000
$8,640 135,000 $3,011 238 - - $8,640
135,000
kWh
$3,011
238
kW-months/year
-
-
MMBtu
05: 2.7122 DISCONNECT BALLASTS Savings:
$555
Cost:
$60
$437 6,833 $118 9 - - $437
6,833
kWh
$118
9
kW-months/year
-
-
MMBtu
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$49
Cost:
$45
$49 766 - - - - $49
766
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$15,720
Cost:
$6,763
$9,126 142,599 $3,129 247 $3,465 631 $9,126
142,599
kWh
$3,129
247
kW-months/year
$3,465
631
MMBtu
TOTAL IMPLEMENTED Savings:
$14,005
Cost:
$4,445
$8,689 135,766 $3,011 238 $2,305 420 $8,689
135,766
kWh
$3,011
238
kW-months/year
$2,305
420
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas