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IAC Assessment: TT0144
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IAC Assessment: TT0144
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IAC Center Tennessee Technological University
Assessment Year 2014
Principal Product Hydrogen Peroxide
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 56
Plant Area (Sq.Ft.) 59,000
Annual Production 75,000 Tons
Production Hrs. Annual 8,760
Location (State) TN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,870,226 66,271,000 kWh $0.06
Natural Gas $4,524,398 1,007,661 MMBtu $4.49
TOTAL ENERGY COSTS $8,410,984
RECOMMENDED SAVINGS* $298,150 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,856
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (non-haz) Electricity Usage Natural Gas Other Liquid (non-haz)
$ kWh $ MMBtu $ gal
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$14,166
Cost:
$5,000
- - $14,166 3,155 - - -
-
kWh
$14,166
3,155
MMBtu
-
-
gal
02: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$26,051
Cost:
$22,000
- - $14,719 3,278 $11,332 10,512,000 -
-
kWh
$14,719
3,278
MMBtu
$11,332
10,512,000
gal
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,000
Cost:
$20,000
$18,000 308,219 - - - - $18,000
308,219
kWh
-
-
MMBtu
-
-
gal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,000
Cost:
$10,000
$6,000 102,740 - - - - $6,000
102,740
kWh
-
-
MMBtu
-
-
gal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,639
Cost:
$4,000
$1,639 28,069 - - - - $1,639
28,069
kWh
-
-
MMBtu
-
-
gal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$30,695
Cost:
$30,000
$30,695 525,600 - - - - $30,695
525,600
kWh
-
-
MMBtu
-
-
gal
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,301
Cost:
$50,000
$13,301 227,760 - - - - $13,301
227,760
kWh
-
-
MMBtu
-
-
gal
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,212
Cost:
$30,000
$18,212 311,856 - - - - $18,212
311,856
kWh
-
-
MMBtu
-
-
gal
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$19,030
Cost:
$30,000
$19,030 325,872 - - - - $19,030
325,872
kWh
-
-
MMBtu
-
-
gal
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,775
Cost:
$30,000
$18,775 321,492 - - - - $18,775
321,492
kWh
-
-
MMBtu
-
-
gal
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$21,435
Cost:
$25,000
$21,435 367,044 - - - - $21,435
367,044
kWh
-
-
MMBtu
-
-
gal
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$20,105
Cost:
$25,000
$20,105 344,268 - - - - $20,105
344,268
kWh
-
-
MMBtu
-
-
gal
13: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,928
Cost:
$30,000
$18,928 324,120 - - - - $18,928
324,120
kWh
-
-
MMBtu
-
-
gal
14: 2.7134 USE PHOTOCELL CONTROLS Savings:
$49,879
Cost:
$7,350
$49,879 854,100 - - - - $49,879
854,100
kWh
-
-
MMBtu
-
-
gal
15: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,094
Cost:
$1,691
$3,094 52,980 - - - - $3,094
52,980
kWh
-
-
MMBtu
-
-
gal
16: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$18,840
Cost:
$25,000
- - $18,840 4,196 - - -
-
kWh
$18,840
4,196
MMBtu
-
-
gal
TOTAL RECOMMENDED Savings:
$298,150
Cost:
$345,041
$239,093 4,094,120 $47,725 10,629 $11,332 10,512,000 $239,093
4,094,120
kWh
$47,725
10,629
MMBtu
$11,332
10,512,000
gal
TOTAL IMPLEMENTED Savings:
$41,856
Cost:
$31,000
$1,639 28,069 $28,885 6,433 $11,332 10,512,000 $1,639
28,069
kWh
$28,885
6,433
MMBtu
$11,332
10,512,000
gal
Savings
Cost
$ kWh $ MMBtu $ gal
Electricity Usage Natural Gas Other Liquid (non-haz) Electricity Usage Natural Gas Other Liquid (non-haz)