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IAC Assessment: TT0156
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IAC Assessment: TT0156
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IAC Center Tennessee Technological University
Assessment Year 2015
Principal Product Carpet
NAICS 314110 - Carpet and Rug Mills
SIC 2273 - Carpets And Rugs
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 123,000
Annual Production 26,177,472 Thousand Feet
Production Hrs. Annual 4,800
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $202,965 2,826,000 kWh $0.07
Electricity Demand $16,478 10,299 kW-months/year $1.60
Natural Gas $337,476 61,478 MMBtu $5.49
TOTAL ENERGY COSTS $767,008
RECOMMENDED SAVINGS* $53,940 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,223
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz)
$ kWh $ kW-months/year $ MMBtu $ gal
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$31,925
Cost:
$52,507
- - - - $31,925 5,815 - - -
-
kWh
-
-
kW-months/year
$31,925
5,815
MMBtu
-
-
gal
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$13,551
Cost:
$15,000
- - - - $12,407 2,260 $1,144 2,016,000 -
-
kWh
-
-
kW-months/year
$12,407
2,260
MMBtu
$1,144
2,016,000
gal
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,241
Cost:
$10,000
- - - - $2,241 409 - - -
-
kWh
-
-
kW-months/year
$2,241
409
MMBtu
-
-
gal
04: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$3,000
Cost:
$5,000
- - - - $3,000 547 - - -
-
kWh
-
-
kW-months/year
$3,000
547
MMBtu
-
-
gal
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,769
Cost:
$1,651
- - - - $1,769 332 - - -
-
kWh
-
-
kW-months/year
$1,769
332
MMBtu
-
-
gal
06: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,454
Cost:
$13
$1,377 19,179 $77 48 - - - - $1,377
19,179
kWh
$77
48
kW-months/year
-
-
MMBtu
-
-
gal
TOTAL RECOMMENDED Savings:
$53,940
Cost:
$84,171
$1,377 19,179 $77 48 $51,342 9,363 $1,144 2,016,000 $1,377
19,179
kWh
$77
48
kW-months/year
$51,342
9,363
MMBtu
$1,144
2,016,000
gal
TOTAL IMPLEMENTED Savings:
$3,223
Cost:
$1,664
$1,377 19,179 $77 48 $1,769 332 - - $1,377
19,179
kWh
$77
48
kW-months/year
$1,769
332
MMBtu
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz)